Sales Order MRP for material

Dear all,
I am facing with some critical scenario ,we can share our views in this forum....
My Client is expecting one order...(He knows 101% he will get it ) so ,he will start to working on Procrument and production , it's a MTO order ...by that genuine order comes ....the expected order stock is 40% ready.
Now i need to stop the Expected order ,more over i need to transfer the stock to Expected to Genuine order...now againg i need to run the MRP for Genuine order.
Revert me back if you need more clarity.
Thanks in Advance
Regards
raj.

In that case, you generate the requirement via MD81 based on which, materials can be procured, produced and make ready for despatch.
Once the confirmed order is received, create a sale order for the entire quantity and during MRP run, system will consider the available stock and only for the remaining order quantity, system will throw the requirement.
thanks
G. Lakshmipathi

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Need suggestions for Sales Order ATP for Material STO in from other Plant

Our client does not want to stock inventory at either the DC or the Manufacturing Plant. They receive a Sales Order at the DC and the ATP check is set up to check Stock at the DC (likely none); inbound Stock Transport Orders (likely none) and then resort to the Replenishment Lead time.
The Replenishment Lead time for externally procured materials (F) with Special Procurement key (STO it in from the manufacturing plant) is the Planned Delivery Time in the Material Master. The problem is the Planned Delivery time is just the 5 days it takes to get the stock from the manufacturing plant to the DC. If the Manufacturing plant has no inventory (which is very likely since we don't maintain PIRs to stock it prior) we will promise the customer delivery in 5 days which is much too soon.
We cannot inflate the Planned Delivery time to be the 5 days of transit plus the 30 days of total procurement and manufacturing time at the manufacturing plant because then the MRP signal will tell the manufacturing plant to buy and make much too soon.
They don't want to ship goods directly from the manufacturing plant; they must be shipped from the DC.
I realize that this is not a good business process but is there a solution for this?
Edited by: AnnHustis on Jan 21, 2012 6:26 PM
Edited by: AnnHustis on Jan 21, 2012 6:35 PM

Ann,
This is a common practice, and I don't think that the business process is unreasonable.
1. Remove the special procurement key from the RWHS Material Master
2. Change Material Master in the RWHS to X procurement.
3. Set your RWHS Material Master 'Total Replenishment Lead time'
Next step assumes that the company codes are the same between RWHS and Manufacturing Plant.
4. Create Purchase Info Record for the RWHS material, that points to the vendor of the Manufacturing plant
5. Create quota arrangement in which 100 percent of the quota comes from the Manufacturing Plant Purchase Info Record, and is MRP relevant
6. Insert a step after the RWHS MRP run where the Planned orders are immediately converted to Purchase requisitions.
Business process:
a. Sales order is entered. ATP checks RWHS stock and excess inbound.
b. If inadequate supply, then ATP confirms to Total Replenishment Lead time (and not planned delivery time).
c. MRP runs; creates a planned order for the shortage.
d. New step in MRP job converts the Planned order to a Purchase req. Purchase req is sourced via the quota arrangement
e. Purchase Req requirement (Manufacturing plant) is offset by the Planned delivery time to accommodate transit duration.
f. Purchase req demand now places a requirement on the Manufacturing plant, with dates and quantities that will support the Sales order in the RWHS.
g. Convert the Purchase Req to a STO once the stock appears in the Manufacturing Plant.
Best Regards,
DB49

Sales Order - Reasons for material Nr and item category being disabled

Hello,
In some of our sales orders items (without subsequent documents), SAP disables fields Material Nr and Item Category. Can you please help on the reasons for this? Please note that we do not use configurable materials.
Regards,
Joã

Hi,
The material number will always comes greyed out in standard SAP. You cannot change the material number. If you want to change it, you have to delete the line as a whole and then introduce a new line with new material.
For the item category field, it is either greyed out or available for editing based on the configuration done in the tcode VOV4. For the sales order type, item category group etc.....if you maintain only one item category as the default IC, then this field will be greyed out after populating the default I.C. If there are alternate I.Cs maintained here, then this field is available for editing. Please check this once.

MRP area for running a sale order MRP

Hello PP experts,
I come across a scenario where , I need to do the MRP run for sale order in a MRP area. I have checked , I can put PIR with respect to MRP AREA , but when I open MD50 screen for running MRP for sale order. I did not found the MRP AREA
field in the screen.
In short , my question is , How the sale order MRP run , system will do in a MRP
area defined for the material ?
Here , I have already defined the material is MRP AREA and also I have created
MRP area segment in the material master.
I have also configured the MRP area in SPRO.
Waiting for your reply.
Regards,

Hello ,
Thanks for reply.
I am using plant MRP area. For FERT , I am using make to order strategy 20.
I want to specify the real problem. It is like below.
Suppose 'A ' is sumassembly goes to a variant configured MTO KMAT say 'V'.
The same 'A' subassembly is a child for a make to stock FERT say ' S'.
Presently using strtegy 11 for MTS fert 'S' and 10 for the subassembly ---'A'.
Now the planner want to plan for the subassembly.
He is putting the PIR for the subassembly as sales order is not availble and he is putting the PIR for FERT 'S'.
When sales order is coming then additinal quantity planning is happening.
So I suggested to use the strategy 70 for subassembly 'A' , so the sales order (of 'V') OF quantity will be offset for the PIR of the SUBASSEMBLY 'A'.
But the consumption of PIR of 'A' will be apllicable to MTS FERT that is 'S'.
So how can we prevent the system from offsetting the dependent requiremet triggered from the PIR of 'A'.
That means the consumption (that is the usage of stategy 70) of the FERT requirement should only work for ' A' and sales order based KMAT 'V'.
The same offseting should not work for subassembly 'A' and MTS FERT 'S'.
For for Make to order KAMT 'V' , if I use MRP area and do the sales order planning in MRP area. Will I get the desired result ?
Waiting for reply.
Regards,
Ravindra

Single planned order for different sales order of same material

hi frnds
my client want that if there is two or more sales order of same material in a specific period than he require single planned order during mrp run for that material or when if he enter same material in two different line in single sales order than mrp doesnt considered it line item aand produce single planned order for both sales order
please help me out its very urgent
thanks

Hi,
In Mrp 3 view set the availability check as 01 and in Mrp 1 view
Keep the lot size as periodic lot size and try the same.
Thanks,
S.Nandhakumar

Block the Material at Item level in Sales Order automatically for delivery

Hi!
My business scenario needs a material to be Ckecked for Inspection after raising the Sales Order by thirdparty person. So, I need to block that particular material at Item level automatically for delivery and rest of the line items can get delivered. I can do this by selecting the reason for Block at Item level manually, but I want the system to get detemine this block. And one more thing is that there is NO Quality Management module for this. So, let me know what I need to configure for this effect. Thank you.....

hi,
pl check the user exit " userexit_save_document_prepare" or "userexit_save_document".
Take the help of your abaper to see if the logic written here can affect the item level block in the sales order for inspection. Create new reason for the item level block and have it triggered with this exit. Instead of hard coding which might require regular intervention of abaper for code changes for the business to be able to manage it, maintain a master data in the material master against some field with a key.
now use that key to identify if these materials require to be blocked at the sales order level for inspection. To release this item again the user has to go in VA02 mode to release the block. Let this be done after the inspection of that material.
regards
sadhu kishore

Valuated sales order stock for configured material

Hi All!
I have a small problem : I created a new type of material (OMS2) - a configurable one, managed on quantity and value basis. I work with valuated sales order stock for configurable materials but the account in the purchase requisition is determined by means of event key GBB insted of event key BSX.
Where is my error?
Any idea would be appreciated.
Florina C

Hi
I think you are talking about Special Stock "E"...ie) Sale Order Stock...
If my understanding is correct then,
If you go and see the Table T156....For the
Movement Type: 101,
Special stock Indicator : E,
Qty. Updation Checked,
Val. Updation Checked,
Movement Indicator : Against PO,
Consumption Indicator: Sales Order Stock.....combination....the transaction Event Key....GBB only has been Assigned....these settings you cannot change...
This linkage you can view in OLMW-----> Account Determination -
> Acc. Determination W/O Wizard -
>Account Grouping....also
Reward if useful
Regards
S.Baskaran
Edited by: baskaran srinivasan on Dec 20, 2007 12:18 PM

Userexit to update sales order no for packaging material during PGI

Hi,
Scenario is like this:-
1.Sales order will be created for material X
2.Delivery will take place and packaging of material X will take place.
3.The packaging material will come as a line item and we do PGI by picking the quantity.
4.Now when we see the accounting document for PGI,we get the sales order reference for X.
5.We are not getting the reference of Sales order no for packing material while seeing the accounting document in PGI.
6.Since the packing material is not maintained in Sales order thats why the sales order no is not getting updated in the accounting document.
7.NOW I WANT TO UPDATE THE SALES ORDER FIELD FOR PACKING MATERIAL ALSO ONCE THE PGI IS TAKING PLACE.
Can any one suggest me if there is any userexit to update the sales order field for accounting document of packing material once PGI happens.
regards
Somnath

Hi,
Since packging material is not sales order item so it can't be accounted in PGI packging material is aour internal stock and not sellable stock.
Reward points if helps.
Thanks & Regards
Sasikanth.Ch

Dump during sales order creation for a config material (uding order BOM)

Dear all,
I am getting the following error during sales order creation for a configurable material
When I click on 'Engineering' tab in the characteristics value assignment for the parent material i.e. sales order material I get dump with following message,
'Field symbol has not yet been assigned'
Thanks,
Yogesh

Yogesh,
what was the problem ?
Thanks,
Pavan Verma
Edited by: Pavan Verma on May 11, 2010 9:31 AM

Bom explosion in sales order mrp(MD50)

Hi Experts,
In sales order MRP i.e. MD50 Getting the planned orders for header material(Finished goods) generated but for raw materials (BOM items) Purchase requisitions are not getting generated.
Details:
Header material A and raw materials B and C.
In material B in MRP 4 coll/ind indicator is 2 And same indicator for C is blank.
Now when we are running the MRP sales order based it will generate the purchase requisition for C only but not for B.
In OPPQ we have done the setting for sales order BOM explosion.
Can anyone please throw some light what is the setting missing in customization or in front end?
Thanks in advance.
Regards
Vilas

Dear,
If you select individual requirement then system will not consider available stock and generate Proposals for every single requirments. Check in MRP4 view Individual / Collective .
Also you will find PR and Plan order with account assignment of Sales order (in case of MD50).
- If you select collective requirement then system will not generate planing proposals through MD50.In that case you have to go for individual MRP (MD02 / MD03)
Please try and come back.
Regards,
R.Brahmankar

Planned Order Creation after Sale Order MRP MD50

In a BOM of FERT material, one HALB material is present at different BOM levels. When we run sale order MRP (MD50), system will create one planned order for complete quantity (total qty of HALB material at all levels put together). Is there any way, so that system will create different planned orders for the same material present at different levels ?

Hi,
MD50 is T code for running MRP w.r.t sales sales, During MRP run system will explode the BOM and plan the requirements for all the levels( i.e, multiple levels)
with regards,
P.P.Anand

How to restrict saving of a sales order without a material.

Hi Gurus
Please advice How to restrict saving of a sales order without a material. That is the system saves the order even if no item is assigned to it.

Hi Raghu,
In standard SAP we can not do that. Even for some requirements of the customer this feature is required, specially in case of milestone billings, custom materials etc. client after saving the empty sales order they may create materials based on that sales order number.
If it is mandatary for u to save sales order only after the entry of the materials, u can try user exits or go for a code with the help of an ABAPer.
Regards,
Ravi Duggirala
Edited by: ravi duggirala on Jun 20, 2008 11:11 AM

Create return but linked to original sales order where the material was delivered in the first instance

Hi Everyone
I want to create return but linked to original sales order where the material was delivered in the first instance, I don’t want to create other sales order (to return) with references to the original, and then other sales order to be delivered again (replacement).
Example
SALES
1. Create a sales order number 33 with 10 Ton
2. The delivery is linked to sales order 33 just with 8 Ton
3. Invoice is created linked to the delivery with 8 Ton
4. Sales order number 10 pending qty is 2 Ton
RETURN
5. We would like to link the return delivery to the sales order, 5 Tons will be retuned
6. Credit memo is created
7. Sales order number 10 pending qty update to 7 Ton

The only way is to change the item categories in the delivery.
Create the delivery wrt the original sales order.
Change the item category(In the config make sure the return is checked)- But I think you need to do some changes in the user exit to enable the item category in the delivery)..
The other option is to have a return order document(type RE) and then create the return delivery for this document. In the copy controls you can maintain the return item categories while creating the return order from sales order..
Thanks

Custom duty should be copied into the Sales order based on material

Hi,
Requirement is only Custom duty Tax condition types to copied into the sales order based on material (for e.g A) .Suppose customer X is buying material Y then different tax condition types is to be applied but if the same customer is buying material A then only Custom duty will be copied.
But we can set in the customer Master whether the maerial is taxable or not.So where to do the right tax classification settings so that sysyem will automatically fetch the right tax condition types if i enter one material which is applicable for Custom Duty only
We are using TAXINJ.
Regards
Jyoti

Dear Jyoti
As per your post, the material code is different for the same customer and hence you can differentiate the tax classification in material master. That is for material X, if you maintain Tax classification 1 in Sales Org1 view, maintain 2 for the material Y.
Now maintain different tax code for these tax classifications in VK11 / UTXJ.
thanks
G. Lakshmipathi

Transfer posting to special stock sales order with different material

I am able to MB1B a material (Transfer posting) using mvt 412 E and transfer from own stock to sales order stock ,where Sales order belongs to a different material.
It should not allow posting to a "E" stock to a sales order of different material. (anyway system allows that without any warning/error?)
MB1B:Only stock type change (within same storage location).

Hi ,
I tried replicating your Query and observed it as a standard Behaviour
When you use 412 E for posting stock to sales order , system is not validating whether the Material is available in Sales order or
Material Check is only happening against the Plant and storage location but not at sales order level
if you want the check to happen, may be you can try to put a code in this Include
MGV_MATNR_LAMA_SAPLMATL which will Read the Material
regards,
santosh

Sales Order MRP for material

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