Settlement percentage rate of a rework order

Hi
Is there any Tcode to check the total settlement percentage rate related to the rework order rasied.
regards,
PradeepM.

Hi Pradeep,
1 ) In CO02 / CO03   from the Menu Drill down from the Header -
> click on settlement rule over view there you will find settlement %
2 ) Enter table " COBRB " input object number Prefix OB00**********   to get 14 digit and Plant you fill find list of orders having
      settlement %
3) Use Transaction KOB1
Regards,
JayaVimal

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Percentage rate settlement and amount settlement

What is the difference between percentage rate settlement and amount settlement and how does this impact settling orders?

Order cost will be settled to some settlement receivers.
1. If you maintain Percentage, based on the percentage entry, cost will be distributed among different receivers.
2. If you maintain Amount, directly amount can be entered & will be settled.
For example, order cost is 1000 & settlement receivers are 4 different cost centers. We have cost center as CC1, CC2, CC3 & CC4.
Settlement % for each cost center as follows:
CC1 -> 20%
CC2 -> 10%
CC3 -> 35%
CC4 -> 35%
Then cost will be calculated accordingly, settlement will happen.
Also you can enter amount against each cost center.

Problem in settlement of rework order

Hi
I have raised a production order and settled all the products in the order. But in quality inspection i have cleared only some quantity and made some quantity rework. I have raised a rework order for the same and settled the rework order.But the quantity is not settled to the main production order.Where is the problem in the rework order
Regards,
PradeepM.

Hi Pradeep,
Are you expecting
1. the rework cost in the rework order to be settled to the parent order or
2. the confirmed quantity in the rework order to be added to the parent order.
Up to my knowIedge I dont think the 2nd point will happen.
Let us confirm with other Experts opinion.
BR,
UK

Settlement Rules for Rework Orders

hey Gurus,
We have set up a different production order type for Rework Production Orders, ZP03. We are manually assigned a work center that has a cost center and cost activity associated for cost accounting.
When I create this order, a screen always pops up asking to populate the settlement rule for this production order. I have been blasting through this. We are confirming the order and checking the costing associated with this order and it seems to be populating the cost correctly when we check either the itemized costing in the production order or KOB1.
I know that I am missing something here but the system seems to be behaving well without the settlement rule being populated for this order type.
What is the fault in my thinking by not populating this rule for this production order type and what do I need to do to populate this settlement rule correctly?

Hi,
Create order with CO07and asssign then go to Header and under Settlement rule assign the production order with that rework order.the settlement receiver as orginal production order at settlement rule.
Please check the settlment profile in OPJH and settlment profile in OPKT and OK07. Standard order type for rework we use PP003.
Regards,
R.Brahmankar

Rework order for FG return from customer

Hi Experts,
Please help me in following scenario :
I have made delivery & Invoice for sales order for quantity 800 unit. Out of that customer returned 600 unit bcoz of poor quality.
I made return order & did post GR to rework storage location.This stock is return stock in MMBE. Now I have to process on same FG and bring its to unrest.use stock. How to map this in PP
Regards.

Dear
Try the following rework order scenario:
1)Normally rework order is created by t-code CO07
2) in CO07, give plant then order type (rework order type) then enter
3) Material description, quantity to be reworked then date enter
4) system will ask u reference operation set (it should be created before only in CA11)
5) then give the reference operation set Number then system will take u to settlement Rule
6) here for CAT give as order, then in settlement receiver give your header order number then percentage as 100 %
97 then click on component overview icon, then give your BOM components (which to re-worked & assign an operation to it)
8) then save the order
9) then do the confirmation to re-work order
10) then do GR to header order & settlement will take place to header order only not to re-work order
Note : for rework work, GR will not take place

Error while Goods receipt for rework order.

Dear all,
I have created one Rework order through TC CO07.
While doing Goods Receipt it gives Error Msg as following.
"No valid order items exist for order 200000203"
Message no. C6008
Regards
Atul

Dear,
There is only confirmation CO11N for the rework order. And good reciept MB31 for main order.
There is no GR for rework order. Once you confirm rework order,you need to do the GR for the balance qty of main order or parent order.
And you need to priliminary settlement of rework order first in CO8B, hence the cost will be moved to parent order, then you settle parent order in KO88.
Hope clear to you.
Regards,
R.brahmankar

Rework Order after QC Rejection......for Production against Sales Order

Hi All,
Can you help me in the following issue.........?
I have Make to Order production scenario. After Production Order is confirmed material goes for QC inspection and some quantity get rejected ( need rework).
Since I have confirmed total quantity in order confirmation, if I create a rework order with reference to the sales order that will increase the production qty by the rework qty. But I need a rework order to rework on the rejected quantity.
Let me know how to resolve the issue.
Thanks and Regards,
Samar

Hi!,
From your mail it seems that you are doing quality inspection on GR (inspection type 04). Please carry out following steps:
1) At the time of quantity posting on usage decision please put rejected quantity in field against retuen to vendor (i.e. carry out 122 movement for the rejected material). By doing this you will find the delivered quanity on prod order reduced by the rejected quantity.
2) Now create a production order without material (CO07) for the rejected quantity and put the original order as cost receiver in the settlement rule so that all the cost incurred during rework will be settled on original order.
3. Confirm the origianl order / Final operation again for the reworked quantity and make the GR again. This will again create a new inspection lot.
4. Carry out the result recording and UD for this new inspection lot.

How to Include VAT percentage rate in the Invoice Print Output

Hi All,
I have a question here. My client wants the VAT rate in percentage form to appear in the invoice print output. But, I have no idea where to pull out the vat percentage rate from or which table I should refer to.
Appreaciate all of your inputs.
Thanks a lot!

Hello,
You can fetch the VAT rate either from the Sales order or the Billing document
Getting it from Billing document is more relevant.
First goto the Table VBRK and get the KNUMV field from the vbrk
Then goto KONV table which is the pricing table for conditions and give the input values as the KNUMV and KSCHL
KNUMV is the DOCUMENT CONDITION which is independent for each document
KSCHL is the condition type ( in this case it is your VAT condition type )
You can get the Rate from the the field KBETR.
KBETR is the RATE % of the KSCHL in KONV
Hope it is clear.
Regards,
santosh

Some querries related to BOM,Rework order

Hi FRIENDS,
Really feeling good to being among SAP intellectuals.This is my first thread in community....
I am working in SAP QM past 2 yrs,and am trying to get some SAP PP knowledge...
pLz help me out in getting some knowledge......
a) Whis is it so that rework order is always created without material,it sounds confusing to me.Cant I prepare a standard order for a component say of 100 pcs and then confirm it by 95 pcs and create rew another order with material(same) for 5 pcs..
By co07,the user can book other component (apart from BOM component of that header) by going to co07---bom tab.
Can it be stopped....
b) Another querry is related with BOM....
Why By product is maintained in negative qty in BOM,Cant get the theory behind it.....
Plz answer my querries....

Dear Snehal,
1.Normally a rework order will be created in order to address the product which does meet the expected quality parameters.
2.For a rework order which is created through CO07,no GR will be made and only confirmation will be required because
already the whole product exists as such and this order helps to capture the extra cost spent for correcting the product and
for settlement.
3.So for this reason order without material will be created without referring to any particular material or say product and in
case if you creating a production order with material GR will be made as an automatic process or manual GR.
4.A byproduct will be maintained in negative quantity because so much of product will be obtained as an output along with the
main product.In this the GR will be happening for the main product as well the by-product.So the normal components will be
maintained in +ve quantity which means consuming so much quantity the fianl product is produced and if any component is
maintained in negative quantity then it indicates that its a by product.
Check these links to explore more.
settings for co-product and by-product
Re: Co product and By Product
http://sapfunctional.com/PP/Co&BiProducts.htm
Regards
Mangalraj.S

Automatic Trigger of Rework Order

Hi Gurus,
As a rework process, I know the following
1) We have to create rework order through CO07, and settlement to be done for original order after confirmation with ref. to Ref. Opn. set.
2) We can introduce a rework operation in the production order operation view and carry out further process
3) We can set trigger point in the routing to carry out Rework Process as std. for all the orders, which uses that particular routing.
Now my requirement is, how automatically process the rework quantity, when we enter rework quantity in CO11N.
Pl. let me know the IMG setting.
Regards,
Madhava
Edited by: Madhava K.N on Jul 15, 2009 5:03 PM

Hi,
Thanks for the inf.
With your help, I can create a rework operation for that particular order. But following are my doubts.
1) You have mentioned that, change to be set * first and then again + What is the significance of assigning twice.
2) During confirmation, I entered some quantity in yield and some quantity in rework, but in the order display, it has created one more operation as rework, but required quantity as original order quantity, That means, we have to rework entire quantity of the order not the rework quantity entered during co11N.
Hence this solution holds good for Insert ref. operation set and rework of all quantity.
My requirement is automatic creation of rework order for the rework quantity. For this
I have chagned my earlier setting of trigger point - create order with reference and in active I have put 2 with the clue from your answer.
Now the rework order is generated for the quantity which i have entered in Co11n rework quantity field. But not able to see the order no. Just blindly I displayed the next order no. It worked out.
Now, I released the rework order and confirmed through co11n.
I tried to confirm original orderfor rework quantity, it is giving the information as "Up until now only xx pieces confirmed for predecessor operration. Since it is information, i tried to save it, but the message " total confirmation quantity is not equal to planned confirmation quantity" is displayed.
Performace assitant gives following message.
Total confirmation quantity not equal to planned confirmation quantity
Message no. RU117
Diagnosis
There are the following reasons for this message:
You create a final confirmation. The confirmed quantity for this operation (yield + rework quantity + scrap quantity) is not equal to the planned quantity to be confirmed.
You create a partial confirmation. The quantity confirmed until now for this operation (yield + rework quantity + scrap quantity) is greater that the planned quantity to be confirmed.
My yieldrework qtyscrap qty. does not exceed the planned quantity.
Then I went to MIGO, and posted GR for original order, but in CO03, it is not showing the del. quantity, even for the partial accepted quantity also.
Is there any steps for rework order after confirmation?
Pl. help me.
Madhava

Rework Order Processing

Hi Gurus,
I would like to be clarified on the Rework Order Processing.
There are some threads that says that I need to use CO07 transaction and create a new Order type. But in rework, what if I need to replace a new component. how will i settle accordingly against this production order?
Our current scenario, is from QI stock some product will need rework and will be transfered again in production. what will happen to the current stock that will need rework? do i need to create a separate storage location for rework where I could transfer the stock from QI stock?
Thank you,
Raymond

Hi,
For new component reqt. in the rework order in the compt. overview, you can enter your requirement and save it. Then follow the rework process.
About the creation of one more storage location, you can do that. But my suggestion not to do that, because rework will simply accumulate in that storage location.
Once the QI people return it back to production by their process (moving it to production storage location), immediately rework it and close the issue. Otherwise, one day you will end up with huge quantities for rework.
Madhava

Rework order thro' trigger points

Hi,
I am using the trigger point in the routing to create the rework order. The scenario is as below.
1) I confirm the opn 0010 of the original production order with Yield 99 EA and Rework 1 EA.
2) Rework order gets created for the rework qty.
3) I confirm the rework order and set the status to TECO.
4) After rework, I again want to confirm the opn 0010 in the original production order for the balaqnce qty 1 EA. But I am not able to confirm the operation. I need system to update/propose the balance qty. for which rework has been done.
Please guide how to solve this problem.
Thanks,
Sunil

Hi,
The original production order you need to process as it is like 99 nos and you need to confirm all the operations and do the goods receipt. To rework the 1no you are creating the rework order and you are capturing the rework costs and settling this in to the original production order.
This is the way of handling the rework order.
Regards,
V. Suresh

Rework Order Problem

Hi Experts,
Please suggest me for the following problem:
1. I have created Rework order (settlement rule against parent order)
2. Confirmed the Rework order
3. GR done for the Parent order (MB31)
Here the Parent production order quantity is getting reduced. But it should not happen because it is not the actually confirmed. I am not getting any link between the Rework order confirmation and the GR for the Parent Order.
Please explain me where i am doing mistake.
Thanks &Regards
Bala

Hi All,
I have maintained seperate order type for Rework.
I have followed the procedure what Mr.Brahmankar mentioned.
The problem is when i do the GR against the parent order it is reducing the parent order quantity.
In OPL8, for the rework order type I maintained the following settings:
1. Planning Tab : Selection ID 01, routing selection 4, sequence exchange 1, Task list type S.
2. Implementation Tab: Documentation of goods movements - All 4 are marked tick.
When i create the rework order the following error i am getting "No task list for select.ID 01 for auto. task list selection found"
Please correct me where i am doing mistake.
Thanks & Regards
Bala

Account Assignment Category in Rework Order for non valuated material

Friends,
We created non valuated material for rework. I want to accumulate the rework cost. When i am trying in CO02 = Header = Settlement Rule where the category is MAT but I want it to be ORD.
How that category is changed to ORD, so that I can able to accumulate cost with respect to order?

Hi,
Whether you are creating the rework order with material? Actually rework order is supposed to be created without material with transaction CO07. Here in this case you have to define the account assignment category ORD in settlement rule.
In some cases to meet the requirement we can create the rework order with material also through transaction CO01/CO08, but in this case the account assignment category will be MAT by default. Therefore you cannot change it to ORD.
Hence you need to create rework order to have account assignment category ORD w/o material only.
Regards,
Sandeep

Booking of rework order cost on original order

Hi,
I want to know the complete process for booking the cost of rework order on the original order. It means how to do variance calculation & then settle order to original order.
It is urgent. I want step by step process.
thanks

Hi
Create a Reference operation set with a operation that needs to be reworked on and with the control key of a Rework type. Assign this to the trigger point in the parameters. Assign this Trigger point to the last operation in the standard routing you created for that product.
If you create the trigger point as to be triggered at the partial confirmation of the order, then at the confirmation of the order, enter the rework quantity in that field with partial confirmation selected and save the confirmation. while saving, this will create a rework order.
While assigning the parameters to the trigger point, make sure that the order type also is a rework order type.
you can do fcost for rework costing
do KKS2 after teco for the order
use KGI2 for overhead caiculation.
do KO88 for order settlements
award points if useful.
regards
N.Ramesh

Settlement percentage rate of a rework order

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