Routing cannot be determined during production order creation

Hi,
I am puzzled as to why the system cannot determine the routing data when i create the order against a material. I have confirmed the following that :-
1) Order type refers to the correct routing selection id and routing type, rate routing in this case in OPL8.
2) The rate routing is already created for the validity date with the correct usage and release status.
Please check the screen shots attached :- http://wikisend.com/download/509556/routing.zip
Can someone please help on this peculiar problem

Hi,
Are you using any production version. Check your production versions date range, lot size, also check if your production version is locked.
Also check whether you have assigned the selection ID in OPU3 for the order type.
Also check OPEB setting.
Hope it will help you.
Regards,
Alok Tiwari

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Batch no assigning during production order creation

Sir,
We are manitaining the batch management for inut raw materials. During production order creation it is mandatory to assign the batch no for raw materials then only production order releasing is possible.In our case due to batch assignement to production order while order creation,we are facing the lot of problems like batch no not assign for full req qty and also if unavailabilty of stock for particular batch no it will come to COGI.hereby i need experts help for,
1.I want to determine the batch no during confirmation instead of order creation and also allow to release the production order even batch should be in blank.
Kindly help
Regards,
PS

Hi
For Rawmaterials why cant'n you assign Batch nos buring GR of purchase order.
Then you can do automatic batch determination during confirmation of order for mvrmt type ;261...
This is easy to handle.
Please check and come back
Regards,
srihari

How to ignore Assembly Scrap of MRP during Production order Creation

Hi All,
We want to ignore the Assembly Scrap maintained in MRP View during production order creation.
We are maintaining assembly Scrap for planning so we do not want to remove that.
Please let us know if any User exit is there during Production Order Creation.
Thanks,
Amit

Dear Amit,
Assume in CO01,once after entering the total order quantity the system proposes the scrap quantity field separately,now
remove this quantity for scrap field and press enter and once again adjust the total quantity and check for what quantity the
system is proposing the BOM components.
check whether this works for your requirement.
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Mangalraj.S

Selection Of BOM & Routing at the time of production order creation

Hi guys,
Please clarify how i can go about for the following mentioned scenario
I have one Master BOM(Finished Product Level) & alternative BOMs for that,similarly i have one Master Routing & alternate routings for the same finished product
At the time of production order creation is it possible for me to choose one of the BOMs & One of the routings of that particular finished product without creating a production version?
Awaiting for a quick response
Vijai

Hi vijai prasad shanmugam ,
In the material master MRP-4 view under the BOM selection you can maintain on what fatcors you want the BOM to be selected Viz. Selection by order quant.,Selection by explosion date.Selection by production version etc.
As far as the master recipe is concerned ........ I guess that if there are more than one valid master recipe maintained then SAP will prompt to select the one manually.........
But it the standard practice to maintain the production version ....... for the similar situation to the one that you have mentioned.
Please Let me know if I can help you in any way regarding this........
Please reward the points......... in you find the ans helpful.....
Thanks
Kaushik

BOM and routing selection during production order creation

I am having a material which is having only one BOM and one routing. Now for this material in the material master in the selection method indicator i have put as 3 as selection only by production version. But i have not maintained any production versions in the work scheduling view for checking purpose. now when I am creating a production order for this material manually through CO01 system is allowing to create production order. when is the selection is only by production version how system is allowing to create production order when there is no version is maintained.

Hi Kumar,
Looking into scenario as u have maintained,if you have define the selection id and not maintained the production version then it should ask for the production version and show the following
Since the production version is missing, you cannot execute the desired processing step.
As well as pls look into OPL8 ,what Production Version is maintained.
Thanks,
Mohit
Edited by: Mohit Sharma on Feb 4, 2011 5:35 PM

Route determination during sales order creation!

Hello all,
I am having a problem with route determination in sales order. The issue is when I remove delivery block (LIFSK) on the sales order and select 'under minimun' in orther reason (AUGRU)field, the route is not getting determined when the partner at the header level is changed.
When if there is a delivery block and other reason is empy, the route is correctly determined when the partner (intermediate consignee) is changed.
Why is it behaving this way? Any siggestions?
Thanks,
Message was edited by:
Naren Somen

Hello all,
Looks like if there is credit block for a customer, the sales order is not getting updated. Is there anyway to get around this?
Thanks,

Error during Production Order creation

Hi All,
Our's is MTO scenario. We have maintiain Account Assigment Category as 'M' in Requirement Type. During creation on production order with ref to sales order system gives error "Account assignment cannot be carried out because of different origin no."
If I create the production order with ref to quotation system does not gives any error. But my requirement is to create the prod order with ref to sales order.
Please guide
Regardsd

Hi Bala,
In SPRO goto>Sales and Distribution> Basic Functions-->
Availability Check and Transfer of Requirements
-->
         Transfer of Requirements
-->
             Define Requirements Classes
             Define Requirements Types
-->      Determination Of Requirement Types Using Transaction
Determination Of Requirement Types Using Transaction
In the standard system, requirements types are determined according to a specific search strategy beginning with the material strategy group.
Strategy for Determining the Requirements Type
1. First, an attempt is made to find a requirements type using the strategy group in the material master.
2. If the strategy group has not been maintained, the system will determine it using the MRP group.
3. If the MRP group has not been defined, the system uses the material type instead of the MRP group when accessing the corresponding control tables.
4. If no requirements type is found here, the system assumes a special rule and attempts to find a requirements type with the aid of the item category and the MRP type.
5. If this is not possible, a last attempt is made to find a requirements type with the item category only.
6. If the last attempt fails, the system declares the transaction as not relevant for the availability check or transfer of requirements.
Note
You can select an alternative search strategy in the 'Source' field, for example a transaction-related procedure for determining requirements type (source = 1 or 2).
Example
There are business transactions, such as consignment stock processing, in which the material with its planning characteristics is not important, rather the transaction itself. An issue from the customer's consignment stock should not trigger an availability check against planning at the plant as layed down by the planning strategy but rather against special stock.
Actions
1. Assign the item categories and MRP type to the requirements types.
2. Select an alternative search strategy in the 'Source' field if necessary.
By assigning the 1 or 2 to the Source you can have the requirements in MD04 refered to order instead of the initial source document which is usually quotation. If we don't assign this then the system by default refers to the initail document created i.e. Inquiry or Quotation whichever is the first document.
Regards,
Karthik.

Item Category Determination during Sales Order Creation

Dear All,
This is Chee Wee, i'm new to SD, i would like to seek for an advice for the topic related to Item Category in Sales Order.
We have a material "Mat005" define as "Stocked" Item category in MM03,
*Stocked means our MM team will always keep stock for the material.
The document Item category assigned to this "Stocked" are "NoPo" --> No Auto Po creation and "AuPO" --> AutoPo creation.
During the SO creation for Mat005 with Qty50 and warehouse stock availale for 60, i'm wondering when i select the itemCat "AuPO", the system automatic changed to "NoPO", but when i change the order qty to 70, then i'm able to changed the itemcat to "AuPo"!!
Can any Guru advice me what is the actual setting or configuration behind to determine which are the correct Item Category that i can choose?
Thank you very much,
Regards,
Chee Wee

Dear Chee Wee,
Basically tem category will determine based on these key combination
Item category group(Material master)+Sales document type(We enter doc type in the creation initial screen)--->Item category
For Example NORM+OR--->TAN.
As per your explanation
I hope In your case stock availability also one of the factor in the item category determination.This might have done some enhancement.
There are two item categories in your process one is "NoPo" --> No Auto Po creation and second one is "AuPO" --> AutoPo creation.
the system automatic changed to "NoPO", but when i change the order qty to 70, then i'm able to changed the itemcat to "AuPo"!!
60 Qty Stock available, you have created sales order for 50 Qt here requirement is less than stock availability so system will not allow you to enter AuPo item category Because there no need of auto PO creation for stock.
When you created sales order for 70 Qty, stock available only 60 so there is shortage of 10 Qty.now system needs to allow to create Auto PO to procure the shortage stock of 10 Qty, so system is allowing you to enter Yaupon item category.
There might be some work around kind take help of ABAPer to get the more details about your item category determination.
I hope this will help you,
Regards,
Murali.

Component Availabity Check during production order creation

Hi All,
During production creation, I donu2019t want to include/ check the reserved stock of component (stock which has been assigned for other prod order)
Where I required to make the changes in config.
Regards,
Shailendra

Hi,
Deactivate Include Reservation in T.Code OPJJ. But make it sure you are doing it for correct Checking Rule which you have maintain in your checking Control OPJK for Order Type and Plant Combination.
Regards,
Dhaval

Availability check during production order creation - Missing parts details

Hai Gurus,
I have one problem during Availability check when converting Planned order to production order.
1) A- is the finished material, which has A1 to A7 components.
2) A2 is the procured item with safety stock and it has safety stock also.
3) When sale order is created , the material A2 is reserved against the planned order for finished material - A.
4) so when availability is checked during planned order stage , system says no missing parts, when planned order
     is converted to production order system says missing parts for component A2, which is stock and reserved against
     planned order
5) Checking rule for Production order is maintained as follows,
     a) Include safety stock.
     b) Include reservation.
     c) Include sales requirement
     d) Include deliveries.
     e) Include dependent reservations.(x)
     f) Include production orders.(X)
     g) Check release for stock transport orders only.( A)
So now i don't know where I went wrong , so that the system could consider the safety stock of Component A2 which is in stock and already reserved against planned order and it does not show missing parts when planned order is checked.
Waiting for your positive feed back.
Regards,
Sekar chand

Dear,
What checking rule you have maintained for planned order.???
As what i can understand by your question that you have maintained to check reservation only in production order not in planned order. Or one important thing mostly people configure to reserve material only after release or creation of production order. Are you reserving material at planned order stage.?
Check these things. you will automatically find the answer. Hope it will help you. Revert back for more clarification.
Regards,
Alok Tiwari

Serial number in production order creation CO01 Transaction

Dear All,
we are maintaining serial numbers for each product by using serial number profile .
For some products we creating serial numbers automatically during production order creation.
For some products we are selecting predefined serial numbers from IQ03,during production order creation.
But some products , we are maintaining serial numbers in excel sheet ,when ever production order created , we used to copy the required
serial numbers from excel and pasting in CO01 serial no provision fields.Here it is allowing to paste 20 serial no's at a time, but we want to
give more than 20 serial no's at a time
please find the attached screen shots and provide solution
Production order creation
Execute Transaction : CO01
After entering qty , we usually go to Header and select serial numbers
then it will populate provision to enter serial number for 30 sets
Here we are entering required serial number manually fro few products
The serial number to be used for this production order against this product like below
M1001
M1002
M1003
M1004
M1005
M1006
M1007
M1008
M1009
M1010
M1011
M1012
M1013
M1014
M1015
M1016
M1017
M1018
M1019
M1020
M1021
M1022
M1023
M1024
M1025
M1026
M1027
M1028
M1029
M1030
Then we will copy all 30 serial number and try to past in below screen
But it allowing only 20 serial number at a time not for 30
After pasting 20 serial no's , user manually selecting remaining 10serial numbers and pating in the same screen by scrolling the page
For example if production order quantity is 500 , then user put serial numbers 25 times it consuming more time
Requirement:
System should allow to paste all serial numbers at a time
Regards
Satya

Hello Satya,
I checked this requirement and did not find anything relevant.Even for MIGO there is a note 1883420 - In the transaction MIGO only 6 serial numbers can be entered at the same time .So as per my view you can either
1. Create serial no's before hand which you want to paste from Excel or
2. Some custom/alternate development for CO01,discuss with your Abaper. or
3. Raise OSS messge to SAP.
Regards,

Batch Determination in Production Order Component Overview Screen on the basis of FIFO, Thickness, Grade, width etc.

I am facing a difficult scenario. Pl. help me out. In my Business Process I am assigning Batches in Production Order Component Overview Screen. Here I am assigning relevant batches to BOM Components manually, My Management want SAP to suggest batches automatically on FIFO basis, thickness, grade, width & first batches should automatically assign to Production order. Can you pl. tell me how to configure this scenario.
Or can I pull stock overview screen at Production Order Component screen to assign relevant batch to BOM Components
Once batches assigned in Production Order component screen cannot be changed. It can be changes by specific persons only.

Hi,
Automatic Batch Determination for production order components is possible by configuration.
You can also refer below discussions to map your scenario.
Batch determination in production order | SCN
Automatic Batch Determination in Production order
Regards,
Naresh

Change Work Center during production order confirmation

Dear All,
I must to modeling this situation:
I created an production order. In routing I used an work center A.
After I confirmed a half of quantity, the work center A was damaged and I must to change it, with the work center B.
The system allow this change, but when I checked the costing, the situation isn't real. The system counted the costs just for the work center A, and no for work center B.
My question is: it's possible to change the work center, during production order confirmation and the costs updated with new cost?
Thank you for your answer!
Regards,
Marian

once a Order is released, the Process order detaisl for that order is frozen.
however if you want to do it, change the order status to CRTD after reversing the Movements done.
Do READ MAster data , this will copy the new Work center , redo the previously done Moevements.
if the change is long term.
or
Just manually add the new work center and do the processing. if the change is temporary.

Manual production order creation in MTO

Dear collegues,
I am stuck in a scenario:
I have a finished item A. strategy 20 is used.I created sales order for A in plant 1000. MRP run in plant 1000 happens. Through special procurement key 40, system generates planned order in plant 2000. Planned order is converted to production order. I can see in assignment tab of production order, Production plant is 2000 and planning plant is also 2000. Till here it is ok. I will do GR against production order in plant 2000 and through SD route I will send it to Plant 1000.
But when I create manually production order in CO08, always system sets in assignment tab of Production order , production plant as plant 2000 and planning plant as 1000. How to avoid this? Why manual production order is not like MRP generated planned u2013production order?
Kindly help.
Regards.

Give below a try in sandbox (Not from experience, so not sure if it works):
At the time of production order creation, maintain the production plant in Sales Order & ensure the demand flow to MRP is switched off at schedule line (If you're not sure, take help of your SD person).
The order created in CO08 should now have production & planing plant as same. Once that is done, switch back the plant in Sales Order & release the demand to MRP. (I hope the cut over plan has addressed the sales & MRP flows, so no inputs from my end)
If the above does not work, then revert with details.

Equipment as PRT's during Production Order Confirmation

Hi Gurus,
During Production Order confirmation I cannot see whether I have consumed equipments as PRT which are attached to operation.
The operation is showing CNF status as well the Order.
How can I see whether which Equipment was used for each operation since there can be more than one equipment as a PRT's for a single operation.
Regards
Nilesh

I use Production Order confirmation hence saw it in CO14 and checked that PRT's are in PRT REL status..I guess this is what you mean to say right??
Thank you so much for your response.
Regards
Nilesh

Routing cannot be determined during production order creation

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