Cost capture for Rework for Incoming Inspections

Hi xperts,
Scenario
Incoming inspection, QC department checks and finds rejects No UD stock posting is done. They use in house personnel for reworking the partial rejects they have. (This is because they have imported raw materials with lead time of >3 months, Vendor does not provide rework costs)
Requirement is to capture the in company labor hours for these re works for the Incoming inspection lots. The stock has not been accepted into stock ie UD stock posting not done. They would like to accept stock only the usable ones after re work.
Can QM order capture this labor hours used up for rework (No production order is generated with or w/o material) for inspection lot ?
Regds
Jomy

Hi
You can definitely capture the cost in QM order. For that:
define activity type
assign it to cost senter & define the activity rate
then using tcode KB21n you can book the activities against the QM order
you can get the cost report in KOB1 agaist order
Hope this is helpful

Similar Messages

Incoming inspection through source inspection

Hello,
I want to do incoming inspection for few raw materials on lot basis (each trucks is one lot). But quality department do the inspection for certain characteristics and truck will allowed inside only if QA dept accepts the lot.
Then gross weight is taken and material is unloaded in yard. Again empty truck wt is taken through weigh bridge. Then Good receipt for that lot is done based on formula GRN qty= GROSS - Tare wt.
So I think option for me for incoming inspection is Source inspection. But quality needs data and Usage decision done to be based on lot wise. Is it possible for me to do source inspection based on lot wise for one open purchase order.
Concluding:- I need incoming inspn before Goods Receipt for each lots I receive. I may have one PO, but my vendor may give 5 trucks on that PO. Each truck I need to maintain as a lot for inspection.
Whats the best way...Assured rewards for best solution

Have you tried using inspection points for this? Each truck can be a new inspection point. But you can't make the UD until the end of the day or the next day which could be a problem. I think you'll have to have the material go right to unrestricted inventory, (turn off post to inspection stock in the inspection type setup for the 01.)
As you do each receipt, the qty of the truck will increment the inspection lot posting qty as well as unrestricted inventory. If an inspection point fails, the tech/mgr. would post that qty in the returns stock line. This would move the qty from unrestricted back to the vendor.
The final UD would be on the qty of all five trucks received for the day minus any that were rejected. You may need to work with the invoicing folks as to how this all impacts the invoice. But I beleive they'll see a shortage of material if any trucks were rejected.
Craig

Sub Contract (operations) Cost Capturing in Product cost

Hi Guys,
I have a problem in cost capturing for sub contract opertaions.
Scenario is : I am working on product Costing. I want to caputure the cost of various product for various opeations, this I achived through activty type. But my problem is some of operations (for making the product) has been given to outsourcing through open PO and the payment to contractor is paying by unit rate(price rates are different for different operations).
Could anybody explain me the process or settings required to capture the cost of the product which my client is paying to outsource contractor.
Regards
Srinivas

Hi,
1. Please define that particular activity as external operation in routing
2. Flag it as subcontracting
3. Assign a Material Info record to this operation. Because the cost is picked up from Material info record in this scenario.
Just talk to your PP folks. They will definitely will guide you in Routing settings in this regard
Please award points suitably
Best Regards
Surya

What are the settings for rework order quality inspection

HI,
Iam doing production order confirmation at the GR time some oprations are rejected.that operations i want too rework order CO07 process without GR ,i want to Quality inspection in REWork order.
What are the settings for rework order Quality inspection?

Refer beautiful document
http://wiki.sdn.sap.com/wiki/display/HOME/ReworkInProduction

Cost of reagents (materials) used for QM inspection

Hi,
Could you please clarify the issue of managing reagents that were used for QM inspection?
Reagent is set in the system as ROH material. The objective is to view the amount and the cost of reagents that were used for the inspection operation.
There is a possibility to use QM order for the appraisal costs. But only time-related activities are taking into consideration there (for instance, n working hours of personal * rate).
The question is how to manage costs of materials (reagents) that were used while inspection operation.
Is there any possibility to carry out goods issue for the QM order?

Thanks for your answer, Gajesh
Though the movement type you proposed is not exactly what I was looking for, your answer lead me to goods issue in relation to QM-order. This is not possible with MB1A.
I tried MIGO. I added the field "Order" to the tab "Account Assignment" through the OMJJ transaction for 201 movement type.
And now it's possible to enter the QM order number while posting goods issue (reagents issue).
The relative controlling document contains the QM order number.
The only inconvenience left is the necessity to remember the QM-order number when posting the goods issue. Though the goal is achieved somehow.
Regards,
Salameja

Incoming inspection for partial quantity

Hi,
I need to define quality inspection for incoming parts but this inspection should be for a partial qty.
If i get a qty for 100pcs from vendor, when MIGO or GR is done, it has to create inspection lot for 10 pcs and remaining 90 has to go to Unrestricted use stock directly.
Is there a way to achieve this
Thanks

Explore UserExit :QAPP0005 --->Create partial lot

How partial inspection is done for a inspection lot & vendor payment done based on inspection result

Dear Gurus,
In our business 1000 bag material is received in one material document. So one Inspection lot is created.
Now business take randomly 10 bags from that 1000 bag & inspected. The Bags are inspected on various parameters such as Weight , Fabric , Valve Size , Cross Sec Area, Print Quality , Stitching Thread , etc . The values for all this types of parameters are prepared in an excel sheet in a prescribed format.
The Values for each Quality Parameters are then matched with the desired prescribed average figures.
Based on the Values which deviate from "Average" figures , deductions are computed
Logic is 1% for single defect in a bag for 1 parameter . Likewise if more defects is found then add 1% in multiples
e.g 1% + 5 defects then .05 * basic Raw material cost .
This figure along with proper description is recorded under "Remarks" column of the report format and send to Accounts department for the
deduction process from Vendor
we need to capture the inspection parameters in system as per the above process.
And please tell me how I configure this process in SAP .
Thanks & Regards,
Bubai

Hi Bubai,
you can create a QM Control Key (which is used to QM View of Material Master) which you have to set the indicator Block Invoice. This indicator is blocked invoice with blocking reason I (I = Inspection) if there is still no usage decision for the inspection lot or the inspection lot is reject.
(SPRO -> Quality Management -> QM in Logistics -> QM in Procurement -> Define Control Keys).
Best Regards,
Apostolos

04 inspection lot cost capture

my scenario is 04 lot -inspection -delivery to customer
i want to capture quality cost for 04 inspection lot kindly guide me with detailed procedure and how can i add this cost when dispacthing the material to customer.

hi,
For Delivery,
12, 10 is the inspectiontype which u need to maintain against the material.
Now question is that u need to capture the QM related costs or some other.
If u need Qm costs than u need to maintain tha workcenter and in that relevant cost center where it is attched with ur CO Module and for settelment also.
04 is not for deleivery it is "GR against production Order"
I hope this is clear.
Regards

Standard Cost Estimate for Subcontracting

Dear Sir / Madam,
We are in the process of migrating from our normal R/3 operations for Production Planning to Execution inclusive of Costing of materials by using iPPE functionality for repetitive scenario. We have our BOMs for painted body currently in R/3. The painted body falls under subcontracting scenario.
In this scenario the body in white produced from our bodyshop is sent out to the subcontractor along with certain paint items and is received as painted body and consumption of the body in white and the paint items sent needs to be shown during the goods receipt of painted body.
For this we have maintained the BOM for the painted body in iPPE. Also in the costing variant "ZD01" in order to arrive at Standard cost (CK11N) for the painted body we have maintained the following settings for Valuation variant for subcontracting :
Priority     Strategy Sequence
1          Net Quotation Price
2          Effective Price from Purchase Order
While running CK11N for the material (painted body) we are receiving the following message
Message no. 28501 : Error in dependency processing: condition 0000062388 is empty
We wanted to verify whether the message raised is normal or would it have any adverse impact.
Your assistance would be highly appreciated.
Regards,
Bhavika
Edited by: Bhavika Goyal on Feb 7, 2009 12:20 PM

Dear All,
Control Key is important for inhouse producrtion and Sub Contract. Check it once and when ever u have given the Product (semi fisished) to Sub Contractor, along with Paint.
Here one thing is important what is your process? how much portionis involced in Sub contracting. why because
Paint issue to the sub con is captured by the way for migo or miro
Payment to sub contract is capture all the cost of the Sub Con., then is there any cost is missed for this process. Let me know the remain things?
thanqu
raj

Approach on Cost Center for Vehicles

Hi Experts,
I have a requirement to analyze the cost and profit of the vehicles internally. These vehicles can be assigned from one plant to another every month. Right now the setup for cost centers is grouped by the company site only. What is the best approach on this requirement?
I have listed some solution and one of the approach was to create cost centers for each vehicle. So for each vehicle counting at around 200 should be maintained in the cost center hierarchy. Is this the best possible solution?
Also what about the Report that shows the cost center vehicles profit and loss? it should show under a specific cost center group but because of the behavior of the vehicle cost center, every time the vehicle cost center is reassigned to another cost center group, it should also show in the report that it has been maintained in the right cost center in that duration. So the report will reflect the cost center under cost center group A, example last month and another cost center group B, this month.
Also I am considering Profit Center but I am not familiar with the idea.
Please help on this solution. Thank you so much.

Hi
1. I am not sure how your vehicles are going to earn revenue.. From your question, I assume yours is a mfg concern, then how and why does the profitability of vehicles is important for your business, unless yours is a transport business.. Correct my understanding, incase wrong
2. Cost centers (CC) would not be the right approach... You cant post revenues in a cost center... They can be posted only statistically in a CC
3. Use Internal Orders (IO).. In IO Type (T Code KOT2_OPA), allow for revenue postings as well.
4.
a. Your numbering of the IOs can be same as vehicle no for the sake of simplicity.
b. Or Else, you can capture your vehicle no in any of the free fields and create a New Search (F4) help based on this field in T code OKO1...
c. Or Else, you can create new fields for IO to capture Vehicle no, include them in Structure CI_AUFK. For this use exit COOPA003
5. Once you post your costs and revenues in IOs, you can derive prof reports either from standard IO reports or create a new one using report painter
6. Now Coming to your question of identifying the vehicles under plants in which they were under a certain period - I would suggest to drop this requirement. However, if you still want to have it, then maintain a Z table in which you have fields like IO, Plant, Dates From and To. Based on this info, you need to create an ABAP report
Regards
Ajay M

Define a settlement cost element for receiver type CTR

Hi, i work for real estate company and we just implemented SAP. were on our process of closing our books and we are tied by error during PS settlement. House repair, which is an income statement account and cost element as well, are monitored in Project Systems with settlement rule set to GL. Postings will initially be posted as Project Cost WBS and will be settled to house repair GL. however, someone advised us that only balance sheet accounts should be settled to GL. Cost and expenses should be settled to Cost Center and so we changed the configuration and business process to posting costs directly to GL house repair and settlemet rule is to be settled to CTR. After the change in configurations and settlement rule, we still cannot process settlement due to this error "Define a settlement cost element for receiver type CTR". Please help, i may have missed a step in system configurations. Thanks thanks

Define a settlement cost element for receiver type CTR
Check in OKO6 whether you have defined the required Settlement Cost Element to the allocation structure.
thanks
G. Lakshmipathi

Can we create a cost element for a Balance Sheet account?

Hi folks,
Is it possible to create a cost element for a balance sheet account? If yes, what are the scenerios we would need it and how is it done?
thanks in advance

Hello
Please review the below information regarding cost elements category 90 : Financial Accounting Balance Sheet Accounts
Category 90 is automatically assigned when you create cost elements in CO whose   general ledger accounts in FI are asset reconciliation accounts
(special balance sheet accounts), not income statement accounts. You
cannot change this category in CO master data maintenance.
FI does not require CO account assignments to cost elements of
category 90. However, if you enter an account assignment, it is only
recorded statistically for real objects.
Category 90 allows you to check order or project budgets for fixed
asset procurement. To do so, enter the investment order or WBS element
in the corresponding field in the asset master. The Asset Management
component ensures that the order or element automatically appears in
the document when you access the asset procurement.
The R/3 System debits the order/WBS element statistically in the
Controlling component, which you can then monitor with availability
control.
You can treat cost elements of category 90 as activity-independent as
part of cost center planning.
Also see note 75980 for further information. From the note:
The use of cost element category 90 is only provided in the standard
system in the following two cases:
1. As of Release 3.0G, asset acquisitions and down payments which are
      assigned directly to a fixed asset or asset under construction can
      be assigned to an account on internal orders or WBS elements
      statistically. In this manner, for example, an availability check
      can be triggered on the order or the WBS element for asset posting.
2. As of Release 4.0, cost elements of category 90 can also be created
      for material stock accounts to display material make-to-order stocks
      on sales orders or customer projects.
Regards
Javier Reviriego

Cost threshold for parallelism

I ran
Jonathan Kehayias's query to inspect my plan cache for costs and counts (see below for query). Some of the costs returned were less than 5. My server is currently configured with the default settings for MAXDOP and the cost threshold for
parallelism. I thought the query was only reporting on queries where parallelization had occurred per the clause "WHERE n.query('.').exist('//RelOp[@PhysicalOp="Parallelism"]') = 1". Obviously I do not understand what
the query is doing, should I expect to see results with a StatementSubTreeCost of less than 5?
SET TRANSACTION ISOLATION LEVEL READ UNCOMMITTED;
WITH XMLNAMESPACES
(DEFAULT 'http://schemas.microsoft.com/sqlserver/2004/07/showplan')
SELECT
query_plan AS CompleteQueryPlan,
n.value('(@StatementText)[1]', 'VARCHAR(4000)') AS StatementText,
n.value('(@StatementOptmLevel)[1]', 'VARCHAR(25)') AS StatementOptimizationLevel,
n.value('(@StatementSubTreeCost)[1]', 'VARCHAR(128)') AS StatementSubTreeCost,
n.query('.') AS ParallelSubTreeXML,
ecp.usecounts,
ecp.size_in_bytes
FROM sys.dm_exec_cached_plans AS ecp
CROSS APPLY sys.dm_exec_query_plan(plan_handle) AS eqp
CROSS APPLY query_plan.nodes('/ShowPlanXML/BatchSequence/Batch/Statements/StmtSimple') AS qn(n)
WHERE n.query('.').exist('//RelOp[@PhysicalOp="Parallelism"]') = 1

Looks like it returns the plans where Parallelism has been using... I suggest you reading that Jonathan's blog especially comments . As you know
SQL Server creates and runs a parallel plan for a query only when the estimated cost to run a serial plan for the same query is higher than the value set in cost
threshold for parallelism
That means if the cost of the plan is more than 5 sec , then a parallel query will be created. So of cause you should see the costs more than 5 sec in the output.
Best Regards,Uri Dimant SQL Server MVP,
http://sqlblog.com/blogs/uri_dimant/
MS SQL optimization: MS SQL Development and Optimization
MS SQL Consulting:
Large scale of database and data cleansing
Remote DBA Services:
Improves MS SQL Database Performance
SQL Server Integration Services:
Business Intelligence

Double click actions were capturing for PPOME by other servers,But not in..

Hi all,
I am trying to assign cost center for the employee using T.Code PPOME. While recording I am unable to select person to assign cost center,
i.e. while recoding I had done double click action for selecting a person. But, at the time of processing the recorded code, That double click actions were not capturing.
Here my problem is...
When I am running, My program is unable to catch double
But, In other server system, double click action was capturing sucessfully.Can any one suggest me regarding this.
Can any one suggest me how to handel this issue.
Thanks in advance,
Surender.B.V.
Edited by: Surender Batlanki on Feb 8, 2008 7:20 PM
Edited by: Surender Batlanki on Feb 8, 2008 7:24 PM

Hi Kiran,
    I got what you told, But are you sure double click action will not handel in SHDB recording for any transaction code ?
    I also tried all possibilities, as you suggested by using menu bar options, mouse right click actions and making changes in recorded program. If I gone through this step I can solve my issue.
    Do u face this kind of issue any time i.e. handling double click actions. Can you suggest me if any.
    Thanks for your reply.
Regards,
Surender.B.V.

Costing run for a material with alternative BOM

Hi Friends,
My requirement is to have product costing for a material with 3 different BOMs, in CK11N i can change the alternative BOM number to have costing run for 3 differesnt boms, but in ck24 how to proceed, My client requirement is such that the standard price should be the average price of the costing run from 3 different boms, and they are not interested in manual price change in MR21
Regards,
Arun Kumar R V

Hi Arun,
You can have a Standard cost estimate based on only one of the alternative BOM and Routing. This alternative is selected based on the business ie., whichever alternative is generally used in production frequently. This will be the std cost and whenever you do the production using the other alternatives, the difference in cost will be captured as Variance.
There is no option of having average or cost estimate for each alternative at the same time.
There is absolutely no use in maintaining price in MR21 for an in house produced material, since during Prod Order process the planned costs will be arrived at based on the quantity structure of BOM & Route only.
Thanks & Regards,
Vijaya Bhaskar A
Edited by: Vijaya Bhaskar A on Jan 7, 2009 8:57 AM

Cost capture for Rework for Incoming Inspections

Similar Messages

Maybe you are looking for