Creation of super bom-- mrp run

Dear Friends,
i want to create one super bom for any fert.
what i understand from super bom is that, it defines all possible components(bom data). when we require specific type of product, we have to consider some of the components relevant to the particular type of fert before proceeding to mrp.for this i need some clarification!
i am giving small example....In cars blue and red colors are there. for this i have created super bom through the t-code CS01 by considering two colors.
what are the next steps(screen inputs required)involved to survive the purpose? some clarification on objects and its dependences,classes.
can anybody tell the procedure involved in creating super BOM form material master to running mrp?
thanks in advance

Dear satheesh,
Thanks for your reply I want some more clarification, which will be solve my problem.As per your explanation,i tried procedure,but i am unable to do the needful. I am facing the following problems in the following menus.
when i went for creating configurable material in BASIC BATA 2---PLANT CM CONFIGURABLE filed is asking some reference material. how to go about it?
AND IN MRP3---> PLANT CM CONFIGURABLE --- variant material and classes field are showing!
I am familiar abt clasees and characteristics.but how to create variant class and items!
can u please explain how to go about it? it will be very helpful for me to overcome my problem.
I know abt clasees and characteristics,but how to create variant class and items?
can i get ur e-mail id for further communication(if required.)
Thanx Dosth.

Similar Messages

Automatic creation of PR after MRP run

Hi,
can anyone please tell me what all fields are picked up in a Purchase Requisition(PR) in the scenario of automatic creation of PR after MRP run.
If we are using more than 1 PR type in the system how is it determined during the MRP run that the PR will be created for which type.I understand that source list will have to be created and maintained but how is the PR type determined
Thanks in advance

In PR the system checks for the material and vendor. See the steps below.
Step1:Auto PO tick in material master Purchasing view (mandatory)
Step2:Auto PO tick in vendor master Purchasing view
Step3:Maintain Source list for vendor and material (If u r not using source list for auto PO creation, the assign the Source of supply to a PR in ME56)
Step4:Maintain Pur. Inforecord
Step5:ME59n : execute for PR and Vendor In ME59n, you can also select the PR document type. If you want to select different document types, go for multiple entries and enter the doc types.
When u execute, the system will give the appropriate PRs. Select the required and convert to PO.
But through MRP you cannot create PO directly only Planned orders can be created.
Reward if helpful..
Thanks,
Srib

Reg. Creation of Super BOM

Hi all,
Pls tell me how to create Super BOM.
I am using ECC6.0
My Requirement is i want supply a finished Product for Eg. Car which has many variants like Colour,Engine Type etc.,I have to create Variant BOM that is Super BOM for this Fin.Product Car.
Here it is tedious for me to create all type of Variant materials in the material master.So By using Variant BOM my work will reduced by creating Finished Product car single item in the material master.
But i am not fully clear about how to create this form the materail master to linking to the Super BOM.
So pls. help me by sending me the Flow of this item from material master to Super BOM.
Take the same Example.
Regards,
M.Badrinarain.

Hi,
1 Create characterstics in CT04.
EX: colour(red, blue, green), engine etc., with characterstics value.
2 Create class in CL02 with class type 300. And assign all characterstics in class.
   EX: car
3 Creat object dependecy in Cu01.
   Assign the condition type.. it should consists of charater = 'char.val'
4 Create material master with variant material type or create normal finished material and            activate material is configurable in basic data 2. Assign classification view with the type of 300.
5 Assign configurable profile in CU41. for variant material
6 In BOM assign variant and non variant material then for variant material assign object depency.
Regards,
S.Suresh.

Super BOM doesn't generate while run MRP from Sales Order

Hi all,
I am trying to make a Super BOM
where i have a material x as finished product, and i have 2 material as component for that finish product ( A and B )
i already create characteristic and assign it to the class 300, i also have created the configuration profile for the finish goods material and the object dependencies selection condition type for those material component in the BOM Item,
i also have check using simulation CU50 and the BOM is ok
But when i try to create Sales Order, entry the characteristic and run the MRP using MD02, the Super BOM doesn't explode
Is there anyone who can help to solve this problem??
Regards,
Marufat

Hi,
Does any planned order generated for the finished material? or you are talking about the components explosion?
If all the answer is Yes, then check and maintain the 2 collective requirement in MRP4 tab for the components material master.
And reprocess the MRP and check.
Thanks
Hrishi

PIR creation & MRP run

I hav a FERT material, it's BOM contains HALB & ROH material. After PIR creation & MRP run my client wants to material requirement planning only needed for FERT material.
Currently it's planning for all material in BOM as per the std SAP.
kindly give me a sol'n for this

Hi,
With MD03 you ca execute Planning at Single Material single level.
Do not run MD01.MDBT & MD02.
One suggestion would be why not to consider MPS Concept fo the FERT?
Regards
Siva
Edited by: Siva Kumar M on Jun 13, 2008 9:35 AM

Automatic creation of Schedule line after MRP RUN

Hi,
Till now we are using only PO for placing orders to vendor, now we want to use the functionality of scheduling agrement, so that after MRP run, we can get automatic schedule line creation, for this , what are settings required, how system create the automatic schedule lines based on which criteria, second thing while creating on eschedule agrement i found that the conditon which i can add for a vednor in ME21N that all condition are not coming while creating schedule agrement even my vendor is same for PO and Schedule agrement, so what are the setting required for this.
regards,
zafar

Hi
1.In material master purchasing view data auto PO is to be flagged.If scheduling agreemet with release documentation.
Then flag JIT indicator 1.
2.maintain MRP views in material master
3.In source list for fix vendor,source list usage 2 is to be maintained.
4.Vendor master purchasing data auto PO indicator is to be flagged.
5.Then when you run MRP automatically schedule lines are generated.
For JIT and forecasting maintain creaton profile in OMUP transction.
Assign the creation profile in scheduling agreement.

Copy BOM Component Characteristic value in material PR created by MRP Run

Dear Gurus,
My requirement is I have materials like thread to maintain color characteristic i have create class - color- class type is 023 , now i want user should able to maintain characteristic value in BOM component (thread) of semifinish material. FG , SFG are not having any characteristic.
Now in PR and PO we can maintain characteristic value in Material Data --->Configuration tab , Configuration tab will come only when there is tick in material is configurable at material basic data 2 view of thread and in CU41 I have to maintain material for class type 300 - Variant , then in class assignment i have select class type 300 and 023 both and maintain class , both are having same characteristic please make me correct if i am doing wrong process, if i am not maintaining class assignment 300 in CU41, in manual PO system not allowing to enter characteristic value in configuration tab . so i maintain both class assignment 300 and 023.
Now for manual PR and PO system showing configuration tab and from PO configuration tab characteristic value is coming in MIGO automatically but when i am running MRP for finish material the auto PR generated by system for material thread is not showing configuration tab in Material Data of PR. I have maintain characteristic value in BOM --->Extra--->Batch Classification. Please guide me how to archive this.
Thanks & Regards
Akshay.

Akshay kukde,
Still i am unable to understand the reason for maintaining a characterstic value for a batch through BOM, I hope you are not changing BOM for every purchase order ?
can you explain what you expect by maintaing this one value for batch characterstic?
you can have many other simple option like
1) Create a material with colour included in it ex, Thread_red, Thread _green etc and use them in BOM
2) Use text in BOM to hold this discription for colour
3) Use batch management, class 023 in material master classification , defalut value for colour, purchase order will be created and while doing GR you can change in colur if its different then default you set earlier.
Akshay kukde wrote:
if i am creating PR Manually -ME51N , system showing configuration tab , where i can maintain characteristic value , which then reflecting in PO and from PO to MIGO
The above scenario I have tried by maintaining class type 023 and same characteristic in material Master. but result is same for auto generate PR by MRP- configuration tab is missing.
My requirement in this case is characteristic value should flow from BOM to PR generated by MRP.
when you manualy create PR you Thread material is consider to be a configurable material and thats why you are able to input configuration value, otherwise as soon as you put this configurable material inside a BOM of normal materila it loost its configuration feature, if you want you can create your parent material also as configurable material, assign same class to it and create configuration profile and take MRP run this time you will get PR with configuration tab as your thread get configuration derived from parent.
Hope above details may help you.
Check and reply, also mark replies helpful if it helps you.
Thanks
Ritesh

MTS Scena. but after creation of SO & mrp run ,double requiremnt generated

Dear Gurus and Sir,
Good morning,
Client Has Make to order scenario. Scenario is as stated below
company is into making "Machines which manufactures bottles" which is a standard product for client.
Hence as per experiance, Client manufactures the Machines in adavance for the Stock.
As and when sales requirement is observed, machine is assembled with the changes asked by customer.
For Make to Stock Scenario.
Standard Machine code (11digit) is avaialble with BOM. The same code is used for Long term planning.
After receipt of order, customer wise MAterial code is generated. The above stadard code becomes child of This new material code.
The changes are addressed to customerwise material code.
This customer wise material code is nothing but dispatchable assembly as per customer requirements.
The Stratergy used for Stad. M/c code in MRP3 view is 40 and in MRP4 collective indicatior as 2.
The stratergy used for customer material code in MRP3 is 50 and w/o collective indicator.
Hence there is a std. bill of material for standard machine. MD61 plan will run against the same std. code.
MD61 is having Consumption indicator stated as 3.
As soon as Sales order is received, The MRP run is taken with command MD50.
During this MRP run, system consideres the Sales order requirement as a seperate Demand apart from Planned demand through MD61.
The system should not generate double requirement.
Needless to quote that raw materials and semi-finish items are planned in advance due to make to stock strategy.
"I have got one solution presently
that using MD02 take MRP run for common components
after receipt of sales order take MRP run MD50 for final assly.
system will not generate double requirement .
When MRP RUN taken through MD01,system generates double requirement. MRP run through MD01 run is required for VB marked items.
The std user Exit M61X0001 is available in standard SAP.
What should be the appropriate/correct solution for above stated problem.
Advance Thanks & regards,
Vidyasagar

Hi Vidyasagar,
In your case, MRP Creates sepearte dep requirements for customer demand.
As per ur settings, yor are doing procurement for std material before the receipt of sale order of customer material code.
u need not worry about dep requirements created against custome ordder. Bcz once u issue the std material to production order (while confirming production order created for custmer material from planned order) it will be reduced.
Please comeback
Regards
pradeep

MRP RUN- KIT BOM explosion not working

We setup one layer BOM’s for our maintenance KITs as parent material and components as child material. For example KIT is TS10000-K1 and components are TS10001, TS10002 etc setup as next layer with in the BOM. Both KITS and components are defined as material types ERSA (Spare parts). These one layers BOMs are setup as production BOMs and expected to create purchase requisitions for KITS and components by exploding BOMs during MRP runs. We use purchase requisitions and convert them into POs to procure both KITS and components. We DO NOT USE Panned orders and Production orders.
The safety stocks / reorder point are considered as demand for KITS and components as we do not have any external demand for KITS and components.
MRP run is creating purchase requisitions automatically for both KITS and components as per safety stocks and reorder point defined in MRP Views of Material Master. This is working as expected.
The issue is: KIT BOM’s are not exploding to generate purchase requisitions for the dependent components of KIT BOM. Please suggest the way to resolve this issue.
Split valuation: Also we plan to use split valued KITS with both new and refurbished. So we need BOM explosion for split valued KITS
also (after the 1st issue is resolved).
I verified the following items to make sure the required configuration and data setup is defined correctly.
1) Planning file activated Plant - OMDU
2) Executed MRP run with Total Planning - MDBT and MD02 (single item, multiple levels)
3) BOM explosion for MRP activated- OS23
4) MRP type in MRP1 view- PD and VB (I tried both separately but BOM is not exploding).
5) Procurement type “F” (MRP 2 view) and lot size “EX”
6) Planning strategy in MRP 3 view (tested w/o planning strategy and with strategies 10 and 40. But BOM is not exploded)
7) BOM status and usage (status is active and usage is for production-CS02 and OS20)
8) BOM Validity date (Valid)
9) BOM structure in CS12 (BOM is exploding in CS11)
10) Availability check
11) Selection of BON ID to have BOM usage indicator assign (OS31).
12) No alternate BOMs or production versions or work scheduling view are used.
Please review the above 2 issues and suggest any workable solution. Thanks in advance!
NOTE: I extensively used MRP with multi-level BOM explosion in my earlier projects without any issue. However the above issue is a bit strange why one layer BOM is not exploded in this case.
Regards
Srini

Hi
Thanks for your response. I reviewed all SAP notes and none of them are applicable to my scenario.
1808396 - BOM changes not considered by MRP: I have not changed BOMs.
1781324 - MD11: Valid BOM alternative is not found. We do not have alternative BOMs.
1791009 - No BOM explosion after changing production version: We am not using production versions.
Our Material KITS are PM spare assemblies set up as BOMs and consists of individual spare parts as components. We are creating purchase requisitions and not planned orders. We are not using PP functionality/Production orders.
MRP is generating purchase requisitions for KITS and components as per ROP and safety stocks. In other words it is working as expected. The issue is BOMs which are parent assemblies are not exploding to the next lower level components.
Please note that I am not getting any error messages when MRP is executed.
Regards
Srini.

MRP run for header material with bom usage-3

Dear All,
We have header material with bom usage-3.We maintain the stock at child components only ,not at header
I have created the planned independent requirement for header material.I have created a sales order but sales order is not shown in md04.
What can be the further setting I am missing for mrp run of above scenario.
with regards,
pradeep

Dear ,
Couple of checks points for you :
1.Check the material master Sales Org Veie-Item Categoery .As you have mentioned Item Categoery -TAQ which is not relevent for requirement planning throgh schedule line category -CT ( CT means there will not be any inventory or good movement and requirement will not be passed for MRP ) .Only CP -line item categoery does requirement passing through MRP and it will show u in MD04. So the summery is if you want to generate an MTO order for the same FG material , you should matian the Sales Line item categoery as MTO in sales Org View and it will pop up in VA01 whiel logging Sales Order .
Generally , TAQ item categoery are used in Project Billing or Delivery .ok and they will not be having any availabilit check so it KP ( no check ) .
But for MTO order , you should have availablty chek 02/01 in MRP3 view and also MTO Sales Item categoery .
Based on the above information logg an sales order , release credit chek in VKM3, SAVE and check in MD04.
Create PIR in MD61 and Run MRP on the both cases .I have tested its working .but noit with TAQ item categoery ok
2.Why do you need to create Sales Order for dependent Item-Y because it will be in X-BOM item ? Make sure that Y- should have Sales Item categoery in material master -MM02-Sales Org View as NORM item .If you really want to create sale sorder for this item , it should TAN or NORM .
3.Other PIR detail is fine .
Try and revert back
Regards
JH

Alternative BOM problem in MRP run

Hello Experts,
We have two BOM for one material.Now I want to use BOM-1 for MRP run & BOM-2 for subcontracting.I have maintined following settings.
1) Production version.
2) BOM explosion selection method in MRP4 -2
3) Assign PV in inforecord for subcontracting.
4) Assign PV in MD61 in schedule line .
But when I run MRP it still consider subcontracting BOM.Have I missed any setting?
Kindly guide.Thanks you.

Hi, Follow the below process,
1.Enter the BOM selection method as 2 in the MRP4 view of the material master.
2.In case if you have not assigned the production version in MD61 against the PIR's under schedule line
tab key (in the top menu click on settings and prod version ,then you can assign the prod version which
you need to pick during the MRP run),the system always picksup the first production version during
MRP run even if all the prod versions contains the same validity dates and lot sizes.
3.If you are not willing to assign the prod version in MD61 ,but the system should consider the second
prod version for MRP run means,then set the locked status for the first prod.version.
4.When run MRP via MD02 or MD50 in the simulation mode.(i.e w/o giving tick in simulation mode).
Click on Save,You will get a pop screen,
Now click on the continue icon, Then go to Plaining Results: Individual lines screen.where you will get Plan order on which when double click you will get pop screen below,where you have Planned order no,quantity,plant,storage location,and version.
Now here you can select the required version,and it will become firmed. This BOM will be used in the order now. Try it.

MRP run including Alternative BOM & Routing in sequence.

Dear Experts,
My client has maintained alternative BOM & Routing for there In house production materials.He wants to execute MRP run which can include all BOM's & Routing in sequence. Like, first MRP run should check material requirements as per first alternative followed with second & third alternatives.
Regards,
Rajesh.

Dear Rajesh,
ur req is not possible in that way. coz MRP run select only one PV or BOM and routing at a time and if stock is not available then it will genrate the req.
You can try with this rather craeating an alteranative BOM create alternative group of material so when u run the MRP system will check the stock of first matrial and if short fall is there it will go for next.
Regards
Sachin

In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM compo

Hi All,
Can you please guide me on this issue please.
Regarding - In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM components for exploration and planning
My scenario is:
Level 1: FERT1
Level 2: HALB1.1 + ROH1.1 + VERP1.1
Level 3: HALB1.1.1 + ROH1.1.1
Level 4: ROH 1.1.1.1 + ROH1.1.1.2
While performing MRP run i dont want to include the material HALB1.1.1 (Level 3 component) and their corresponding BOM component (ROH 1.1.1.1 + ROH1.1.1.2)
My constraint:
The reason for this is HALB1.1.1 is being manufactured through REM profile with separate PIR and MRP run.
But it is being consumed in FERT1 through intermediate semi-finished HALB1.1. and it needs to include for Product costing.
Note: All materials have been marked as PD - MRP type
Would be a great help from you.
Thanks and Regards
Khadeer Ahmed

Hi,
If you put in FI forums then you will get reply immediatly.
Anil

BOM Explosion in MRP runs for sub-contracting PO

Hello Experts,
We have sub- contracting Purchase order in business scenario.
Subcontracting PO is required to be considered as demand for MRP. As I have checked PO is showing in MD04, after MRP run using transaction code
MD02 subcontracting BOM not exploding.
Sub contacting PO raised on “X” procurement type material, PR is required on BOM item “F” Procurement type
Please suggest what all special setting is required as master data & configuration data.
Thanks in advance!!!

Hi,
In the header or parent material (the material that is being produced bu your subcontractor) you have to maintain the following data:
Procurement type = F
Special Proc Type = 30
MRP Type = PD
Lot Size, Minimum Lot Size, Rounding Value: Enter what is convinient for your business.
Be sure you have a BOM (CS01)
Create a Production version indicating the BOM (C223)
Enter Selection Method 3 in the MRP4 view of the material master
Create an Info Record (type Subcontracting).. (ME11)
Create a Source List (ME01)
Run the MRP and check MD04
Kind Regards,
Mariano

Materials planning for Recursive BOM during MRP run

SAP Guru's,
We developed an recursive BOM as per production requirments , but we didn't know the impact of this recursive BOM during MRP run.
Pls help us how to recursive bom behaves during MRP.
Thanks & Regards
Suresh Babu.S
Bangalore

Hi,
This message was sent to us by SAP when we were having the same kind of requirement. Hope it will help you too.
Usage Probability
Material requirements planning (MRP) plans the alternative items according to usage probability.
If you use the usage probability to determine the withdrawal posting (strategy 1), the quantities are proposed according to the usage probability. You can change the proposed quantities.
An alternative item is only planned if the usage probability is at least 1%.
If the usage probability is 0%, a dependent requirement with quantity
0 is generated for the material.
The component with the quantity 0 is displayed in the planned order.
If required you can increase the quantity there.
It is possible to plan too much for alternative items, because you can enter usage probabilities that add up to more than 100%.
Hope it will help you.
Regards,
Alok Tiwari

Creation of super bom-- mrp run

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