Finished Product & Its BOM Inventory

Hi Friends,
Is there is any query available in BIW which gives both Finished Product and its bom inventory?
Regards,
Vijay

Hi Rakesh N,
I changed the default warehouse then I noticed that only the newly added/uploaded BOM took the default warehouse are the warehouse for the finished goods. The earlier BOMs were not affected by the change in the default warehouse - the warehouse remain as they were when initially uploaded. Is there a way to update the warehouse for the earlier added BOM. we have quite a huge number of BOM and updating them one by one will take too long to complete.
Thanks,
Eric

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Upload update for Warehouse for finished product in BOM

Hi everyone,
Is there a way to update the warehouse for the finished product in BOM using DTW? I can only update the warehouse for the raw materials / components through DTW but not the warehouse for the finished goods, except by doing it manually one BOM after another.
Thanks and regards,
Derrick

Hi Rakesh N,
I changed the default warehouse then I noticed that only the newly added/uploaded BOM took the default warehouse are the warehouse for the finished goods. The earlier BOMs were not affected by the change in the default warehouse - the warehouse remain as they were when initially uploaded. Is there a way to update the warehouse for the earlier added BOM. we have quite a huge number of BOM and updating them one by one will take too long to complete.
Thanks,
Eric

Creating a production order for a semi finished product

Hi
I am having a multi level bom scenario over here.
one of the bom components of the header material is a semi finished product.
I am using the planing stratagy 40 for that material.
in standard sap when i create a production order for header material. the requirement gets transerd to all the components. if the components are not available then only a requirement is placed. when i run MRP that requirement gets converted in to a planned order. which converts in to a purchase req or a production order,
well for my semi finished product. its a Work in process item. there wont be any stock for that item in the storage location any time.
what my requirement is. when i create a production order for my finished product it should automatically create a production order for the semi finished product.
is this possible with some configuration settings.

Dear Deepu,
for ur requirement u need to maintain MRP type PD for FERT material and also for ur HALB.
If u run MRP only, it will create planned order for FERT and for all its dependent requirement(for PD).
If u create order manually for FERT material then it will not create order for HALB material, u need to create manualy for this also.
sree

Raw material & its finished product link

Dear All,
How to get the raw material and its corresponding finished product link from SAP.Can you please provide the T code (if it is there) otherwise please provide the logic.
Thanks in advance
Regards,
Rubin Luke.

Hi
You can verify any material at plant level from SAP standard table MARC using SE16N Tcode.
else use MM03 display material - before entering the material press F4 and choose plant material selection and enter your plant you can see all the materials for that plant. then you can choose your required material
then using the transaction CS15 - material where used list
youu can find the FG materials for which thise material is used as component.
in CS15 enter the material, flag Direct and flag Material BOM
Hope this helps
BR
SK

Purchase requisition generate for alternative bom use for finished product

i hav alternative BOM for finished product in which different raw material component in both BOM of same finished product.But when i RUN MRP that time only one raw material requisition generate another alternative bom raw material requision not generate.
Is there any option when i RUN MRP that time we select one of the alternative bom component of raw material for generation purchase requisition.
Thnaks in Advance

Dear ,
MRP will select the BOM based on the MRP4-BOM Explosion tab -Selection Indicator .It can eitehr of these ways :
1.Maintain Production Version with different Alternative BOM and keep Selection Indicator -3 .So sysetm will look into only the Valaidty and lot size of the Production version and select the correct BOM to explode and generate PR for depednts based on stock situation
2.If you maintain Blank -then it will look into order qty and select the BOM according ly
As in your case , selection methods 3 will fit and you need to maintain PV with correct validity and lot size in MMR-MRP4-PV option .
Try in sand box with different lot size and validity with indicator-3 .Create Order and run MRP-MD02-1,,3,3,3,2
Check and revert
Regards
JH

How to map many finished product in one bom

Sir,
i hav one raw material sheet in which i will cut number of finished products.how i map in bom.all finished product has cut in differnt quantity.

Hi
Actually this is purely based on the client reqmt.
If they need to maintian the diff bom for all the product . you should need to maintained. even though you use same raw material for all the products.with diff qty and if they need to calculate the costing inoccur for the each product
or
you can use as co -porduct as forum member told.

Cost of finished product repetitive manufacturing

Hi,
My clients produces 5 different finshed products always. I want to map the scenario in Repetitive manufacturing.
Is it possible in REM to get the actual cost of production of 5 products separately?? fir example can i get cost of finished product 1 as Rs200, in the month of Jan2009 for 10 quantity, cost of finished product 2 in the month of Jan2009 for 5 quantity etc etc .
Regards.

Thanks to all for their valuable inputs.
Dear Mangalraj: Its really a challenge for me to decide whether to go for REM or not. The reason why I am not going for discrete is :
1. Client doesnt know how much of ( for example) fertilizers it issues for finished 1 or finished 2 . client says he knows that in a month how much he has used for example 100 kg of fertilizers in total, not on basis of finished goods. So, i think i will have problem during BOM creation and goods issue in particular.
2. Since finished products are rose plants, jasmine plants etc, client says i dont how much to do Goods reciept. few plants may still be not ready to be able to do goods reciept.Client says its very difficult for me to count flower plants everyday and then say out of 1000, 10 are ready to be done Goods reciept and 15 are dead so these should be scrapped etc.
These are the resons why i thought it to map to REM. But client also wants to know price of each plant , means whats the price of rose plant(per plant), price of jasmine plant( per plant).
Request you all to throw some light on this..
Regards.

Change in finished product inventories / cost components

Hello,
We are in the process of implementing SAP and couldn't get an answer to the following.
Our understanding is that the production cost of each finished product is calculated by SAP based on cost components. After manufacturing, the finished products are transferred to the finished product inventory. The change in finished product inventory account (say 713000) is credited with the production cost of the product.
Instead of having this single 713000 account impacted, we would like to have the change in finished product inventory broken down into several, say 713001 raw material component in finished product, 713002 labour cost component in finished product, 713003 subcontracting cost component etc. Can we get SAP to credit automatically each of these accounts based on the cost component (or group of cost components) information in the system ? How should we configure it ? (is there a link between the cost component or group of cost component and the account)
Many thanks for your help
Best regards

Hi Vincent,
In my understanding you are not clear with the requirement and therefore you are struggling with SAP. Please understand the following:
1. The posting of GL accounts are determined by valuation class in material master. So if you want to post on different GLs please define those many valuation class in MM and assign the correct Valuation class to FG goods.
2. When you confirm the production, SAP post the goods issue (i.e. material you define in BOM) by debiting the Material consumption account and credit the invertory accounts. And also post the goods receipt posting by debiting the FG inventory account and credit the Factory output a/c.
3. Here you have to convience your client that it is best pratice to have one inventory account for one material type, like RM inventory, SFG inventory and FG inventory. Normally we classify the consumption posting in different GLs like Material consumption, Labour consuption, Overhead utilization etc. and that you can define in your cost component structure by grouping the relevent GLs in given cost component items.
4. You have to explain them how SAP works in product costing and how GL documents are posted. You have to also explain them the posting impact in P&L and BS.
I will suggest that you should rediscuss the requirement and explain them the SAP way of valuation and posting. It is a big change management issue and as a CO consultant it is most challenging task.
Thanks and all the best,
Vivek

Unit price of finished Product

Dear All,
Can any one tell me,how system calculate the unit price of finished product when we make reciept from production in SAP B1.
Regard's
Hari Narayan

The Actual Production Cost is not derived from the BOM, but from the production order Components tab. It contains originally the lines from the BOM, but they are modifiable. And the system uses these data from the production order and the cost prices of the components at the time of the Receipt from Production transaction (Cost price = Item master data / Inventory tab / Item Cost ). So if you modify the production order, the system can use different components for getting the production cost for different receipts. And may be with different cost prices.
The by-products (the negative quantity components in the production order) have no affect to the actual production cost.

Dismantling of a Finished Product

Hi Gurus,
I am facing a Problem
My client sends a finished product 'A' to his customer.
It is returned back as customer return and Quality people does quality inspection and keep it in the block stock.
Now my client wants to dismantle the finished product 'A' and
use the component which he got by dismantling the finished product 'A' in the new production order.
For that after dismantling of the material 'A', The BOM of Component of finished material 'A' has to be updated in the stock.
How can I map this Senario.
Please guide me.
Thanx and Regards,
Praveen Kumar.S

Dear Praveenkumar,
Checkout this procedure,
1.A production order without material using CO07 will be created .
2.And in the BOM components will be entered in - ve quantity,so that their stock will get uploaded using 531 movement as a By-
Product.And enter the header material in + quantity so,that its getting issued using 261 movement.
3.But for this ,the same has to finalised with FICO & MM consultants as accoutn determination for 531 movement should be
configured.
Regards
Mangalraj.S

Multilevel Routing of Finished Product

Hi gurus,
How can I see the multilevel routing of finished product (Multiple Finished product at one go)

The Actual Production Cost is not derived from the BOM, but from the production order Components tab. It contains originally the lines from the BOM, but they are modifiable. And the system uses these data from the production order and the cost prices of the components at the time of the Receipt from Production transaction (Cost price = Item master data / Inventory tab / Item Cost ). So if you modify the production order, the system can use different components for getting the production cost for different receipts. And may be with different cost prices.
The by-products (the negative quantity components in the production order) have no affect to the actual production cost.

Stocking Level- Two levels below the finished product

Hi all,
I want to maintain stock two levels below the finished product in MTO environment...How can i acheive this in SAP...Also i want to maintain forecast one level below the finished product..Please give ur expert opinion in order to achieve this requirement..
Actually scenario is Packed liquid is my finished material and forecast is given at liquid level and both these levels are not produced until a sales order arrives...i am taking liquid as SFG, please suggest otherwise if i m not moving in right direction.
Thx
Shah

Hi,
Kindly follow the steps mentioned below, I hope it addresses your query.
Warm regards,
Umesh
Process Scenario & the BOM structure
Level 1: ZURP_PKG_LIQUID <Sales order received here>
Level 2: ZURP_LIQUID < Forecast done here to plan lower level materials, this material is planned on the receipt of sale order at higher level>
Level 3: ZURP_RM_LIQUID < Procured/Produced and kept in inventory>
Step no 1: OMP0  use Requirement class u2018103u2019 or create a copy u2018Z70u2019
Step no 2: OMP1  create a new requirement type u2018Z70u2019 and assign the Requirement class u2018103u2019 to it.
Step no 3: SPRO  define a new strategy u20187Tu2019 and assign requirement type u2018Z70u2019
Step 4: SPRO  create strategy group u20187Tu2019 & assign the strategy u20187Tu2019
Step 5: MM02 u2013 MRP3 view  Assign this strategy to material code ZURP_LIQUID at which forecast is done
In MRP4 view leave the individual/collective indicator blank
For Material ZURP_PKG_LIQUID  maintain strategy group as u201820u2019
For Material ZURP_RM_LIQUID  maintain strategy group as u201810u2019 & individual/collective indicator as u20182u2019
Step 6: MD61  Create Planned independent requirement for ZURP_LIQUID
Step 7: MD02  Execute MRP for ZURP_LIQUID
Note: Planned orders for ZURP_LIQUID are created, but they cannot be converted into Production order, but this triggers requirement down the line triggering procurement/production for material ZURP_RM_LIQUID
Step 8: VA01  Create a sales order for ZURP_PKG_LIQUID
MD02  Execute MRP for ZURP_PKG_LIQUID
Note: The MRP run triggers the procurement proposal for ZURP_LIQUID, which can be converted to production order & simultaneously reduces the created PIR

Creation of Production order for FInished Product through Project

Hi,
Pls clear me on how we can create a Production Order for finished product.
If we confirm the production orders in PP, cant the same be confirmed in PS.. Should we consider the same activity types in both PS and PP
Pls clarify

hi srikanth,
your answer has been very helpful... but could u clarify why MRP is run in MD51 for WBS element and in MD02 for network..
Pls clarify... My scenario is like this ...
A
                        B                                                                                C
                D E F G H I                                                                                J K L M N O
I have a Assemblies B and C which are always delivered in sets.. under assemblies B and C, we have 6 sub assemblies which has its own components. I am assigning sub assemblies to differenet WBS elements 01 and 02. so, initially these sub-assemblies are produced to stock. this should happen in PP i.e., through production orders generated in MRP run ( MD51 ). In the next phase i will assign Assemblies B and C to another WBS element. Again system should generate two Production orders thru MRP for this. Here the 6 sub-assemblies produced earlier will be consumed in confirmation of the production order...
What i am doing is this correct...
and the procurement for the components is happening thru the purchase requisition generated via MRP. the components themselves are not directly assigned to the project..
Pls advise and clarify?

Automatic creation of purchase requisition for semi-finished product HALB

Hi Gurus,
We want the MRP to generate automatically a purchase requisition, instead of a planned order, for a semi-finished product. Of course, we still want to be able to convert it to a planned order.
thanks
Jean-Francois Millaire

Hi Jean-Francois Millaire,
You want a purchase requisition after MRP run & you should also able to convert that purchase requisition to planned order,If i understood correctly, hope this is your requirement
First one is possible -in MD01/MD02 maintain create purchase requisition as "1"
Second is not possible,its not possibel to conver a PR(purchase requisition to Planned order where as vice versa is possible
confirm my understanding,pls revert if you differ
Regards,
SVP

Third Party for finished product

normally I sell a product and it is maintained as a Finished product.
But now I dont have the enough Inventory for that product.
So I have asked my Vendor to supply that material to the customer.
In this case I cant maintain this product as the Trading good.
how should i configure this scenario.
regards,
sheetal

Hi
there is no need to maintain a thirdparty material as trading goods. you just maintain as a standard finished product.
and in VOV4 maintain a TAS(thisrd party) as manual item category for your standard item combination (lets say ORNORM-+- = TAN TAS)....
<b>when processing a sales order just change the item category to TAS whenever you need a thisrd party order,.............</b>
Hope this will resolve your problem
Reward points if helpfull
Muthupandiyan

Finished Product & Its BOM Inventory

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