Inspection in the Production Process.

Hi Experts!
I'm Work in a company that have inspection in production process (inspection type 03). In customizing about PP confirmation parameters, was defined to stop confirmation if not have inspection results in inspection lot. However, if entered a result to only one inspection characteristic, even if out of specification, no usage decision, the system allows the operation confirmation with quality inspection.
I want that the system not allow the confirmation if the inspection is out of specification, and if not all characteristics of the operation are evalueted and done. Other issue that is allowed enter values for inspection characteristics of the operation 0040 before enter values to inspection characteristics 0010, when i have more then one operations with inspection. The system show the message QE264, but is only a warning. I want that is a error, but not have configuration for this.
I read all documentation for inspection in production, and in accordance with the texts, is correct the behavior, is the concept. I do not agree.
Any sugestion?
Best Regards,
Richard

Hi Richard
To block confirmation if without inspection result
Go to t code:OPK4
select your plant and order type click details
Under the tab of general valid setting
select:Error message if no inspection result exist form result record QM
And check the scenario
Reg with out of specification of QM RR
i don't think that it is possible inn standard SAP
just wait other expert comments of this subject
Faisal

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Batch Traceability for Sugar as raw material during the production process

Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
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On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
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AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
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Piyush

About the first inspection before mass production ,and the end inspection after mass production

Hi ,experts :
       There is a scenario about my customer : before mass production they need to do first inspection avoid a lot of defect for the finish goods ; and he also need doing the end inspection to check whether the mold can be used for next batch or need to do some repair .
     I want to add two operations in the routing ,but it seems unreasonable .
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Hi Avril Liu,
OPTION - A
I think, you can try the below option which may not be the best solution but looks logical to me -
a) Create to inspection types 8901 (Initial Mold Manual Inspection) and 8902 (Final Mold Manual Inspection) and assign them to inspection lot origin 89. Please note these inspection types are manually created and these are not linked to stock movement.
b) Use the inspection type 8901 to test the initial condition of the process. In case if the UD = R, then use enhancement to create a new 8901 inspection lot by linking the old number in "TEXT" field.
c) If the next inspection UD = R, then repeat the manual inspection lot 8901 inspection lot creation step. If the inspection lot 8901 UD = A, then this process is Good to start he process. So create a follow-up action and send emails to stakeholders.
d) If you are not interested in testing the in-process quality of the produced materials, then you need not need 04 inspection type to be added for GR inspection. If you do test (I think yes, based on your answer...) you can add this inspection type to your material. Then you will be able to Release/Block your produced materials too using UD= A/R respectively.
e) Once the production process is complete, you can create manual inspection 8902 to test the mold characteristic. If the UD = R, then again execute the enhancement to create a new inspection lot 8902, by adding the previous inspection lot number in TEXT field, and keep repeating this process. If the UD = A, then there is no further need for testing, and follow-up mail can be send to the stakeholders for the completion of the process.
OPTION - B
Else, you may need to use inspection type 14 linked to your equipment doing the production, to test the mold characteristics. This process will be linked to PM-QM module, and you need to map this process too.
1st inspection can be linked to 89 manual inspection to double check the process and the final inspection after entire production can be done through inspection type 14. Checking the produced material quality will again need inspection type 04 activation like normal process.
Thanks,
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Taking the Components into Production process

Hi All,
I have got one Businee Scenario for i need to map in SAP.
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Now, How to take the components inside the plant for the Production Processing
In this below points needs to be consider:
1. Components Stock should be Stock of this Production Plant
2. Components valuation should not effected of production Plant
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Vinay

Hi,
Below process steps would help you.
Configure seperate storage location for customer materials which is not relevant to MRP. Receive Customer material with (101) or without (502) the purchase order. Maintain the material master with "S" standard price 0.01 so the iventory at the plant will always show minimum. Dont know HERS material type would be helpful to you.
Configure seperate movement type (261 to xyz) to issue the customer material into production process. The new movement type will help track the goods issues and goods receipts for customer materials.
I have following questions on your scenario:
(1) Would the customer material cost to be added to your finished prouct?
(2) Do you wanted to have the MRP for customer materials?
(3) Do you process customer material at the plant or JUST use them as it is?
Above questions will little change the process steps but overall it'll work.
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Taking the Customer Components inside plant for Production process

Hi All,
I have got one Businee Scenario for i need to map in SAP.
Scenario: Customer is sending the Components for making the finished goods. In this case Business will be using the customeru2019s components for production process.
Now, How to take the components inside the plant for the Production Processing
In this below points needs to be consider:
1.     Components Stock should be Stock of this Production Plant
2.     Components valuation should not effected of production Plant
3.     These components should be used for the Production
Please suggest the Suitable Process in SAP.
Regards
Vinay

Try this..
You can have the BOM of the Finl material with the customers materials as the COMPONENTS...
Then in cs02 ,double click the item numbers (components) and uncheck the costing relevency indicator..
This will make the accountability in stock and not in valuation..
hope this helps..
karthick

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Thanks

There is no purchase of vehicle it is just receipt of vehicle from the customer and then passing the same vehicle through various stages and then receive ambulance at the last.
At each stage items are issued from store.
If i could use production process then it was easy for me to alott a serial no to the production process but now imn not able to solve this production procedure in B1, so tracking will be definatly nxt issue.
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SAP AII for production process

Hello,
I'm an ABAP programmer but I have to find some information (integration scenario example) about using RFID for managing a production process with SAP.
I found only for SCM:
http://help.sap.com/saphelp_autoid40/helpdata/en/43/ec3b1c601f6bf1e10000000a11466f/content.htm
Is it posible to manage a production process with SAP's AII <-> XI <-> ERP like it can be done for SCM?
Thanks.
Traian

Hi Mustata,
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Kind regards,
Johan

I would request you to make it a bit more elaborative, in terms of EAM.
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Any suggestions how I can handle by-products being produced in the Production process?
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BOM
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By-product Item: 2.5(kg) X B1 - Waste Metal
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Thanks

Hi Noor
Your explanation for my questions were sufficient.
SBO addressing the co-products concept.
Try out following steps and let me know results.
<u>Material Masters Required</u>.
1. Main Product - 1000lt Pkd. Syrup
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3. Drum Empty 200lt - "tick" the co-product indicator in
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4. Empty drum 1000lt maintain all views as required.
<u>BOM Design</u>
1. Header - 1000lt. Pkd Syrub
2. Bom Items. Other than Header materials.
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hope above steps will help you to start.
Rest in next.
Best Regds
Poongunran

Production Process of NON SAP

hi:
can any one explain me the production process of NON SAP?
and the major difference between the sap and non sap?
thanks in advance

In brief the accounting entries. A search in the forum might get u better inputs on this topic
Thanks and Regards
Purchase order
No accounting entry
Goods Receipt
Inventory Dr
Vendor Cr
Payment to Vendor
Vendor Dr
Bank Cr
Goods Issue to production
Consumption Dr
Inventory Cr
Goods Receipt from production
FG Inventory Dr
COGM Cr
Sales-Delivery
COGS Dr
FG Inventory Cr
Sales-Billing
Customer Dr
Sales Cr
Receipt from Customer
Bank Dr
Customer Cr

Production process tracking

is there anyway i can track the progress of a product on every stage of the production process??

Hi raf timan,
Please try with COOIS Report. To get the report as u need try with below selection criteria.
List=oprations
profile= stad profile
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regards
Pradeep

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Hi,
Would request any one to explain the usage of
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Thanx
SMK Ganesh

When you create a production or process order for a material, The planned cost are derived for the order based on the current released standard cost estimate stored in the material master.
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Hi all,
Below is the list of doubt.
1.can any one sent me the production process flow diagram with tranaction and the tables that have used in the transaction.
2. what is mean by backlash in production process
with regards,
paul

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HI
i think there is no this option.Like Plant maintenance ther is no scheduling tool.
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In inprocess inspection lets say the production order qty is 20. i would want only 1 no. to be inspected while inprocess inspection is configured. kindly guide. Regards,Mathew

In inprocess inspection lets say the production order qty is 20. i would want only 1 no. out of the 20 to be inspected while inprocess inspection is configured. kindly guide.
Thanks in Advance
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kumar

Inspection in the Production Process.

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