Lot size exclusion from planning run

Hi Gurus
My scenario is some materials are maintained with lot sizes as EX , VB, HB , when planning run executed , the system should not consider the VB and HB lot sizes ( these are not bom components) and no procurement proposal should exist , we are not following storage location MRP ,
Pl come back in full thanks in advance
Regards
Ram

Hi ramki
VB is MRP type not lot size. VB consumption based planning with manual reorder point. The planning proposal will be created based on your reorder level.
HB is lot size of " Replinishment to maximum lot size "
Normally oils and others are procured where the storage tank capacity is restricted. The max replish level will be your max tank capacity. You can define them as cosumable materials or bulk materials.
Regards
J . Saravan

Similar Messages

Storage location exclusion from planning run

Hi All
I have excluded material from planning run by putting storage location exclusion indicator in MMSC for material.
Iam using kanban replenishment.
In material master, production storage location is same as that of put in MMSC.
I have created Planned independent requirement in MD61, when i do MRP system created planned order.
Please inform if storage location is excluded from MRP in MMSC then why system is considering requirement for that material at that storage location.

Hi Krishna
Please read help for Storage location MRP indicator
Storage location MRP indicator
Indicator that you use to exclude storage locations from material requirements planning at plant level.
If you do not set this indicator, stock, requirements, and receipts are included in MRP at plant level.
Use
You can exclude storage locations from MRP at plant level in one of two ways:
By excluding storage location stock from MRP
If storage location stock is excluded from MRP at plant level, no receipts for this storage location will be created in the planning run.
By planning storage location stock separately
If storage location stock is planned separately, the storage location is replenished with goods if the stock falls below the reorder point.

Storage location exclusion from MRP run

Dear Experts,
please how do i exclude a particular storage location from being considered in MRP Run? and from which table(s) can I get the list of open production orders

Dear Vincent,
in OMIR you can exclude particular storage location. input values as 1
MRP - 4 view For storage location option input value as 1
in MMSC - same input value as 1
For your scond query what exactly you mean be open Prd orders
You can get all details in COOIS by inputting system status
Regards
Madhu

Fixed Lot Size and Assemby Scrap

Hi Gurus,
I've an issue using a Material with Fixed Lot Size (MRP View) and Assembly Scrap.
The system doesn't increase the base quantiy (creating a Process Order) with the Assembly Scrap defined in the Material Master, if you change manually the quantity in the COR2 quantiy will be recalculated correctly.
Anybody can help me?
Thanks
Marco

>
Marco Spinell wrote:
> Hi Gurus,
> I've an issue using a Material with Fixed Lot Size (MRP View) and Assembly Scrap.
>
> The system doesn't increase the base quantiy (creating a Process Order) with the Assembly Scrap defined in the Material Master, if you change manually the quantity in the COR2 quantiy will be recalculated correctly.
> Anybody can help me?
>
> Thanks
> Marco
dear marco,
One changes in my earlier post
IF fixed lot size is 1000, and assemby scrap as 10 %
if the pir is for 900
after running MRP system will create a plan order for 1000
In MD04 , you can see the receipt reqmt as 900 and scrap as 100
i.e System will allocate the scrap with in the fixed lot size
Once the plan order is converted in to process order you can see
the total qty as 1000 and scrap 100
for other lot size system will add the PIR reqmt +assembly scrap %,
Yes you can change the qty in COr2, system will update as per the scrap qty , i.e system will allocate the qty for scrap
for ex , if you are changing the total qty as 10000, system will propose 1000 as scrap,
when you save the order and see the mD04
you can see the receipt/ reqmt qty as 9000 and scrap as 1000
i.e system will allocate the 1000 qty from total qty
Hope you are clear how the fixed lot size is working for assembly scrap

Order of delivery schedule line counter at schedule agreements from MRP run

Currently we are using schedule agreements for our long term external suppliers, but we are facing a problem with the order of new delivery schedule lines created during MRP run.
Because of master data settings like, lot size, rounding value, plan delivery time and planning time fence to set as firm new requirements, multiple schedule lines are created with no order for schedule line counter.
Does anyone is aware of a BADI, user exit or customizing control to have this schedule line counter in order?
Thank you
Daniel Guillen
IT
Skyworks Inc.

Hi,
Pls put this query in SD fourms and get immly help because this is technical fourms.
Anil

Maximium lot size is 200 in MRP1 view.I have purchase order which 400 qty

Maximium lot size is 200 in MRP1 view.I have purchase order which 400 qty , but my system is allowing to pick 400 qty, can you please say wat may be the reason
regards
sakthi

Hello,
As others others experts are saying your maximum lot size will only work for MRP run not for manual created PR.
The system takes this value into account during the automatic lot size calculation for planned orders and production orders. The lot size of the individual orders cannot exceed this value
Regards.
Alok Tiwari

Weekly lot size configure

How can i configure the weekly lot size which should plan the matrilal in the week days not at the start of the week .
as per my knowledge if it is weekly then As standard the system tries to schedule the receipts for the first requirements date in a period for the weekly lot size (WB).
for WB (weekly lot size ) it will not accept the other lot size in the customization.
Plz let me know
Regards
piyush

Hello sir ,
Thanks for the reply ,
The requirement is a new lot size like WB, but the End of planning time fence (10days ) should not be rounded to the start of next week.
actually our client wants to use the Planning time fence 10 days & total replinishment time 10 days for the material & that should consider in the planning the material & in the MD04 screen also it should look with the same date .
i have mentain the planning time fencce 10 & total replinishment type 10 days but when i see the md04 it is showing the differant dates to me
example from todays date for
todays date 31.04.2009 (5 day working as per the factory calendar)
19.04.10 -- end of time fence
If i want "End of planning time fence" date is same like "End replenishment lead time.
14.04.10 -- end of replinishment time
14.04.10 -- end of time fence
how i will achive this .
I have used the material with firming type but i am not able to see the the replinishment time in the MDo4 as mrp element as a .
please provide me a details .
Thanks in advance
regards
piyush
Edited by: PiyushY on Mar 31, 2010 4:25 PM

How to know if a MRP run element is using Quota Arrangement and lot size?

Hi all,
Two questions:
A) How to determine if a source is actually pulled from Quota Arrangement?
I am wondering if there is anyway from ABAP table or from Transaction (i.e. Purchasing Order) in which the source is pulled from a Quota Arrangement?
We use scheduling agreement, PIR and source list, and as well as Quota Arrangement for our purchasing.
I just want to know how, from system (table and transaction), to find out the source is from quota, not from PIR or others.
B) Quota Arrangement still can work properly if lot-size procedure's splitting quota indicator not Checked?
If my the lot-size procedure which I am using for a material does not activate the splitting quota indicator, it means split quota will not work during MRP run.
But does this also mean that quota arrangement will not be working for this particular material even if I have create a a quota arrangement object (via MEQ1) for this material?
Thanks
Daniel

Tomek,
If I want to use the split quota, it seems there is some pre-requisite.
If you go to MEQ1 and press F1's on the "Minimum qty split" column, and you will notice the following message.
Allocation by quota using splitting quotas is only carried out via a requirement planning run, subject to the following preconditions:
Through the appropriate entry in the field Quota arrangement usage (on the MRP data screen 2 or Purchasing screen) it must have been specified that a quota arrangement is to be applied in the planning run.
The indicator for the splitting quota must be set for the the lot-sizing procedure used for materials planning purposes in Customizing.
Hence, the quota arrangmeent still workable even if the lot-size does not have the spliting quota box checked?
Indicator: Splitting quota in short-term horizon
The indicator for splitting is used to determine that in the case of the selected lot size, the quota arrangement is to be applied using the splitting logic.
Use
If this indicator has been set, the lot is split up in the planning run according to the following formula:
quota for source X
Quantity for source X = --------------------- * requirement
sum of all quotas

Sequence dependent lot-size planning as a basis for PP/DS blocks?

Hi ,
I consider the following system setup for a Mill Products planning implementation .
1) In SNP one performs SOP planning with common goals to adjust sales plan, establish equipment maintenance plan, transportation plan, etc. The first month of the SNP plan is supposed to be in daily buckets. Using the SNP optimizer is a good option since the business goal is to use equipment more efficiently, let's say to minimize setup costs, and there are warehouse limitations for semifinished products as well.
2) In PP/DS we are going to use CDP and block planning since it is the best practice.
3) SNP planned orders can be used as a basis for PP/DS blocks on the resource, upon the condition that the configuration of SNP product - kmat variant and block requirements match.
In SNP i see that the SNP PDS has a duration of 1 day (that's fine), but the sequence dependent lot-size planning requires a bucket of at least 1 week long (1 month in my case) since the SNP orders are sequence-optimized only inside of one bucket. The result of such an optimization are additional counters assigned to SNP orders according to their sequence minimizing setup costs. However, orders are not scheduled according to the sequence.
So far it looks like such a combination is not useful as
- Orders in monthly buckets are not scheduled on days and cannot serve as a basis for block dates proposal for PP/DS block planning.
- If a product production volume is less than 1 day, SNP cannot create any more detailed block in principle since the minimal time bucket is daily bucket.
I searched over forums on these or similar topics, however no definitive answer so far for the question in the subj.
Could anyone bring more light on this ? Maybe I am missing something in the setup or sequence dependent lot size planning was designed for other purposes/industries?
Best regards
Vladimir

Hello Asim,
Issue one
in product selection for propagation range you can set your selection criteria which selects the products dynamically. You just have to change your report variants for planning run. Do I misunderstand your concerns?
Issue two
Changing to planning procedure 1 will not delete the PFE but will prevent APO to create a new entry after any MRP-relevant changes happen or heuristic SAP_PP_020 (which creates the initial entry and does the low level code determination) is run.
In some cases procedure 1 will still create a PFE. Please check customizing for details. Thats why I would recommend to create a new planning procedure with "no reactions".
As soon as you prevent APO from creating new PFEs you can just once delete the PFEs in /SAPAPO/NETCH by just setting the first column for these materials blank (select your materials, mark column, delete indicator).
Corresponding table to MDVM is /SAPAPO/PEGKEY. Indicator for PP/DS is NETCH_RRP.
If material is not planned in APO you do not need a PFE in APO.
Issue 3
Maybe utilize table /SAPAP/PEGKEY
As I said if you prevent creating the entry you just have to delete (set indicator blank) once.
Hope that helps.
Regards,
Uli

Pass on lot size" function not supported in costing runs

hi when i am doing cost estimate through ck40n i am getting following error.
Pass on lot size" function not supported in costing runs
Message no. CK463
Diagnosis
You have selected costing variant PPC1 for the costing run. The Pass on lot size indicator is set in this costing variant. Costing variants in which this indicator is set cannot be used by the costing run.
System Response
The costing run is not created.
Procedure
You have the following options:
Reset the Pass on lot size indicator in costing variant PPC1 so that the lot size is not passed on.
Use a different costing variant in which the Pass on lot size indicator is not set.
if any one had found any same king of error please help me in fix it.
thanks
kareem

Probably this might be the cause
Sales order by Costing
Check out the below
Pass On Lot Size
Definition
If this indicator is selected, the system determines the costing lot size using the lot size of the highest material in the BOM and the input quantities of the components.
Use
1) Do not pass on lot size
If this indicator is not selected, the materials further down in the structure are costed in accordance with the lot size in the costing view of the material master record. When the materials in the next-highest costing level are costed, the costing results of the semifinished materials are converted to the lot size of the finished material to calculate the material costs for the finished product.
2) Pass on lot size only with individual requirement
In the MRP view of the material master record, you can specify that a material is planned as an individual requirement. If such a material is added to another material, costing uses the lot size of the highest material.
3) Always pass on lot size
Here, the costs for all the materials in a multi-level BOM are calculated using the costing lot size of the highest material. This function is used principally in sales order costing.
If you are costing sales orders using product costing for a material with a multilevel BOM that is produced in-house, choose 2) or 3) . For those individual requirements materials, from a business management point of view it is recommended that the order lot size be used when costing the material components going into the finished product. On the other hand, materials subject to collective requirements are generally costed using the costing lot size in the material master record.
Thanks

MRP run on basis of lot size

Dear all
I have two different lot size routing for a inhouse product are 0-2000 and 0-1500 nos . I planned for 5500 nos , after MRP run system should create planned order as per selection of lot size as 0-2000 for 2 planned order and 0-1500 for 1 planned order .is it possible ?
thans in advanced
regards
siva

Dear,
Quota arrangement can be used if the demand (100) is created in which is define the ratio 60:40 but it will create two planned order after MRP Run. Go to transaction MEQ1 maintain a quota arrangement for this material. In MRP 1 view choose lot size with quota splitting and in MRP 2 view maintain quota usage as 4.
Refer this thread
Re: Quota Arrangement
Please try and come back.
Regards,
R.Brahmankar

Excluding storage location from MRP run in Long Term Planning

Hi,friends,
In my scenario , i want to exclude storage location from MRP run in long term planning.When i set storage location MRP indicator "2" in SPRO and SLoc MRP indicator "1" MRP4 in material master, i can exclude the storage location after run MRP with MD01/MD02,and i can see the expected result in MD04.But in Long Term Planning scenario the storage location can not be excluded after run MRP with MS01/MS02,and the requirements list in MS04 include the stock in the storage location i want to exclude. i dont know if i miss something.Plz give me some advice.
Regards
Joey

Hi,
Refer the OSS Note 208017 - LTP: Long-term planning and storage locations
==========================================================================
Symptom
In long-term planning (Transactions MSBT / MS01 / MS02 / MS03), the MRP indicator of a storage location for a material is not taken into account (material master, view MRP 2 [up to and including Release 3.1I] or MRP 4 [as of Release 4.0A]).
The storage locations excluded by MRP or planned separately are also planned in the plant segment.
Additional key words
LTP, MM01, MM02, MM03, master data, MRP indicator, LGORT ...
Cause and prerequisites
The MRP indicator for a certain storage location of a material is only taken into account in operative planning (requirements planning, MRP).
The long-term planning occurs exclusively at plant level.
Solution
This is no error. The system works as intended.
The individual storage locations should not be distinguished in the long-term planning, in order to perform a comprehensive long-term planning.
This is important, for example, within the kanban processing where the storage locations with kanban MRP are excluded from the MRP, but in spite of that should be included in the long-term planning.
==========================================================================
Regards,
Siva

MRP run with lot size as per prod. version and capacity levelling

Dear PP experts,
Hi, We are working with strategy 10. For SFG and FG produced inhouse we have created BOM and recipe with production version.
For example:
I have a production version with batch size as 100 Kg.
I load PIR for 500 Kg in MD61.
I have maintained lot size as EX in the material master but I have not defined mini. and max. lot size.
Is it possible during the MRP to consider the production version batch size if the mini. and max. lot size is not maintained in the system and create 5 Planned Order of 100 Kg each.
I know, how it can be done by using lot size in material master or by maintaining schedule lines in MD61 or by maintaining quota. But if nothing is maintained is it possible for the system to create 5 Planned orders as per the production version batch size.
Pl. check if this is possible and revert back.
Regards,
Prashant

Hi
No, system will not consider the size that maintained in the production version for the creation of planned order while the mrp run .
This lost size is used to validate the bom/ routing combiation for the particular pv of the material

Help on Planning Calender and lot size procedure settings

Hi Gurus,
We have 2 different schedule at the moment for our PO Placing to our supplier :
1. Planning Calendar D01 --> For Seafreight shipment, PO Placing on bi-weekly basis, every Monday and RDD (Request Delivery Date) is on Thursday (11 days after PO Placing)
2. Planning Calendar D02 --> For Airfreight shipment, PO Placing on weekly basis, every Friday and RDD (Request Delivery Date) is on Wednesday (5 days after PO Placing)
Now we have required to change the SEAFREIGHT process by having the PO Placing on weekly basis, every Monday and RDD (Request Delivery Date) is on Wednesday (9 days after PO Placing).
Please let me know the step by step procedure to create a new Planning Calendar and Lot Size Procedure to accomodate this requirement?
Thanks for your help.
Regards
Brijesh

Dear Brijesh:
1. I think you are planning to change the Planning calendare D01.
2. For this go to MD26- GIVE THE plant / palnning calendar id.
3. Then in the CAlc rule for spec peroid - change the day from wednesday to Monday.
4. SAve this and generate periods.
5. Now in the maeterial master- check if you have the lot size as PK and also planning calendar as d01.
6. In the planned dleiveyr times you enter 9 days.
Kindly check this and revert back.
Reg
Dsk

Select BOM as per lot size against planned quantity

Dear all
i hav prob. releated select BOM as per lot size against planned quantity , suppose i hav monthly plnned order for
1000 nos. quantity and having two alternative BOMs like lot size 0 to 500 and 0 to 200 , so after MRP run system should create planned order(inhouse prod.) as per lot size i.e. 500 x1 and 200x 2 ., how is it possible please guide me .
thankx in advanced

create a two production version , if the plan quantity is more than 200 system will take the Alternative BOM and take the BOM ( 0-500 ) otherwise system will take the BOm ( lotsize 0-200).
Or
Create a Production version, Manually change the PV as per your requirement , And rerun MRP with delete a recreate option
regards,
Sundaresan

Lot size exclusion from planning run

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