Make-to order with production in alternative plant

Hi,
We are thinking about implementing a scenario with Make-to Order production for our products, but with production in alternative plant (special procurement type 80).
For example, sales orders will be directed to plant A, but production should take place in plant B - and using a make-to order strategy (in our case planning strategy 50 - planning without final assembly).
Is there any problems with our approach, making it not feasible to implement? Is it even possible in SAP to combine MTO with special procurement key 80 (production in alternative plant)?
Is there any other issues that can be foreseen with using this type of production strategy?
Thanks in advance,
Lars

Hi,
The production strategy which you are going to use is very fine.
As per me there is one concern. Example you have created a sales order in Plnat A, in plant A that FG is handling through Special procurement 80, then in the MRP run system will be creating a planned order in Plant B without running MRP in plant B. In MD04 screen you can see planning plant as Plant A. In plant B, u r converting this planned order in to Production order and executing the production. While doing the GR against the production order, the goods receipt will happen directly in Plant A.
This is the one problem (Accountability)  you can face.
Regards,
V. Suresh

Similar Messages

  • Sales Order and Production in different plants

    Dear Experts,
    I have a scenario where Customer specific Sales orders (MTO) will be created in one common plant, whereas production can happen in 2 other plants.
    The common plant doesn't physically exists and is created in SAP to cater common requirements (raw materials, plant equipment, shared services, common items etc).
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    2. Create order for the common plant. The requirements should be distributed to both the production plants.
    If I go with the 2nd option, SD, LE and QM will not have pain areas.
    But, when i run MRP, the SD requirement will show in common plant. How can I transfer that to production plant?
    I do have PIRs in individual plants. The same should be reduced as well.
    I can create an so specific order though CO08, which is not preferred. Is there a way to auto-convert the requirement to another plant?
    Thanks
    Prem

    Hello Prem,
    Quota arrangement with special procurement type P ('Production in alternative plant')
    As suggested you can use the Quota arrangement  in this case along with special procurement key production in alternative plant
    Production in Alternative Plant - Special Planning Processes - SAP Library
    The customizing for the special procurement SPRO -> Production -> Material Requirements Planning -> Master Data -> Define Special Procurement Type for both required plants.
    For quota arrangement which has a special procurement P - Prod. other plant" defined in MEQ1, you should make sure that the field "procurement plant" is correctly maintained and percentage.
    Quota usage should be 4 in material master. Please test this for PIR consumption BAdi 'MD_PIR_FLEX_CONS' will be helpful
    Please see note  1967124 - BAdI enhancement for flexible primary independent requirements consumption/reduction.
    Best Regards,
    R.Brahmankar

  • Production in alternative plant

    hi pp gurus
                     i have one problem in production in alternative plant.
      I created one bom for A material in planning plant with special p.key 80 and stg 40 as well as routing also.AT the same time i created different bom for A materilal in production plant with out special proc key and and enter stg 40.and routing also created..And also i have done some settings in spro.plz find it below
    spro_mrp_master data_define special procurement key
    In that screen  i have entered
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    special proc type is 40
    procurement type E
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    and not entered plant
    and in place of issuing plant i have enterd A ie planning plant.
    when  i run the mrp for A in planning plant system create the planned order and converted the production order . at the same time in production plant system will not show any production orders and planned orders.
    why system does't show .
    plz explain how to solve this problem and any settings are required and any settings will change above mention spro path
    Thanks
    venka

    Hi,
    pls correct the settings in spro as follows and try.
    Hope u should have adopted the sproc key 80 - Production in Alternative Plant in the Standard.But your settings are different from std. pls correct.
    spro_mrp_master data_define special procurement key
                                                                 your current  settings         proposed settings
    special proc type                                         40                                   80
    procurement type                                         E                                    E
    in special proc tab i have entered
    special procurement                                     E                                    P
    and not entered plant                                    ---                                   B (plant shd be entered here)
    and in place of issuing plant                          A                                    ---
    No issuing plant need to  be maintained. reqd only for sproc key 70
    Regards,
    Sheik

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    Hi Ravi,
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  • Make To Order With Credit Check.......

    Dear Expert,
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    Thanking you,

    hi
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    Example:  in static all the open doc's will be considered for credit check
    but in dynamic if i give the horizon as 2 months
    sales orders for which the delivery date falls after two months will not be considered
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    even though its a make to order it will be processed using doc type OR
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    hope this helps
    regards
    ravi

  • Material Training of AC520 (Controlling for Make to Order/Stock Production

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    Hi,
    I got the training material for other than AC520. Send me message to [email protected]
    regards,

  • EXTERNAL OPERATION in a production order with  different company code plant

    Hi,
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    in this case whether i should proceed with PP01 Control key  with opearion plant as that plant which is lieing in diffent company code or
    i should specify  PP02 control key saying that plant as an external vendor for me and do PR  and PO for that service .
    which should i follow for my case and how cost gets updated .

    Hi,
          For different company code, u have to specify PP02 in the routing for external vendor. In PP02 control key indicator must be set in external opn.
    Before that create purchase info record.
    Enter subcontract info record in routing.
    after running MRP , convert the PR to PO.
    Send the material by MB1B by 541 mvt
    Receive the material by MIGO  by 101 mvt.
    Regards,
    Raja sd

  • Make-to-Order with Different Plant

    Hi Experts,
    I'd like to know how to implement business scenario of make-to-order but delivering plant (in Sales Order) is different with manufacturing plant (in Process Order). My client has material locking problem (huge batch records) so that my client wants to create new plant for delivering plant in order to minimize material locking problem. Is this scenario possible?
    I have set parameter 'Share Lock' but it does not work to solve material locking problem. Batch level is set in material level.
    Hope anyone can give me tricks or experience.
    Best regards,
    Heydarul Humam

    Hi,
         In OID2 -> In Application area O , For same order type assign different shop papers ..,
         After doing config in OID2 , In Application area O , these shop papers wil be be avaialble for assigning to planning plant, planner group in OID3 .. , here assign each of these shop papers to different planning plant ..,
    Now in IW32 system checks combination of order type to planning plant and defaults shop papers while printing ..
    Note :-  Here , If a particular shop paper is not assigned to an order type in OID2 , then u cannot default in printing via IW32 .for that order type and any planning plant ..
    check it up
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  • Report for planned or prodcution order for production in Alternate plants

    Hai gurus,
    I have two plants - X and Y
    Plant x have finished goods A and B to be produced  and procured from plant - Y
    plant Y have finished goods C and D to be produced  and procured from plant - X
    The production in alternate plant concept is used in plant X  for Product A and B
    The production in alternate plant concept is used in Plant Y for Product C and D.
    Now my requirement is how to get the report for the Purchase order raised by the
    plant X for the Finished product A and B , also how to know the planned order
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    Waiting for the positive reply.
    Regards,
    Sekar chand

    There are a few reports that you can use to display STO requisitions and orders, by supplying plant, material, or MD04 like was mentioned.
    The only thing that you don't have in a report is the link to the production order. In SAP in a MTS situation there's no fixed link (pegging) between the requirement (STO) and the supply (prod Ord).
    You can view the pegging dynamically, for example in MD04.
    Edited by: Mario Adler on Oct 27, 2011 12:13 PM

  • How to generate one invoice for a sales order with product returns

    Hi All,
    I have a sales order that has been delivered and goods issue posted. Now the customer returns some of the product and I generated a Return using VA01 - document type RE, generated a returns delivery and posted a goods return.
    I need to generate an invoice that will only consider the quantities that were not returned.
    I have checked the sales process pertaining to returns, but all I have found consider generating a Credit Memo.
    Is there a way to generate an invoice that will only invoice the quantities that were not returned? Say I sold 10 pcs, and 2 were returned, so I want to invoice 8.
    Many thanks in advance.
    Oscar

    Hi Sandeep, Jyotsana, Goutham. Thank you all for your time and your replies.
    What is happenning here is that there is a vendor-client relationship where there is a constant flow of purchase orders, and the orders are large.
    I understand that it is standard SAP procedure, but in this case, it is not the most efficient. I have two alternatives the way I see it:
    1. Post the invoices according to SAP Standard, and then the Credit Memo.
    2. Reverse the Purchase Order.
    There are disadvantages with both alternatives:
    1. I get much more paperwork than I really need.
    2. When I get the returns, the delivery, picking and goods issue have been posted, and I would have to reverse all that. Not a very good Idea I think, especially if I have a purchase order with 150 different materials and I get a return of 2 items of one material.
    Again, thanks for your replies. From what you have told me I am thinking that what I'll need is to implement a User Exit or Badi.
    Best Regards,
    Oscar

  • Make to order with Prod version with object depedency

    I m using 2 production version. In both case BOM & Routing having object dependency. Its make to order scenario. How can I select prod version in costing as well in configuration in sales order. Because by default its taking first version for both configuration & costing.How??
    And if I select second version in sales order, in prod order it should automatically take second version. How??
    Thanks
    varun

    Hello Varun,
    If you have two valid production versions for a part then by default system take the first available production version. You have give some selection criteria through quota arrangement.
    In ck11n you have the option for selecting the vesion in the quantity structure tab so i think there will be no problem for costing.
    For selection of production version in the production order you have work with planning strategy 82. Or incase of MTO (strategy 20) run MRP from MD50...your assigned production version in sales order will be planned.
    If helpful rewards your points
    Regards
    TAJUDDIN

  • Make to order with jit

    dear all,
    I have heard this in most automobiles they yes make to order jit concept.
    what are the configurational changes that happen in this jit
    can somebody send differntn scenarios of pharma and automobile industry would be more useful

    hi
    in simple credit check it considers only the current sales order with the value assigned to the customer
    but in automatic credit check we have two types
    1. Static: it compares the value assigned to the customer with the value of open sales orders + value of open delivery documents + value of open billing documents + value of billing doc's posted into accounting but for which we have not recieved the payment..
    2. Dynamic : the way of calculation is the same as static but the difference is we have horizon in dynamic credit check
    Example:  in static all the open doc's will be considered for credit check
    but in dynamic if i give the horizon as 2 months
    sales orders for which the delivery date falls after two months will not be considered
    similarly delivery doc's whose billing date is after 2 months will not be considered..
    etc
    even though its a make to order it will be processed using doc type OR
    you assing the credit group to the sales doc
    that is suffecient
    hope this helps
    regards
    ravi

  • MTO - make to order with subcontracting

    Hi Gurus,
    i have a question . I want to realize a process MTO with Subcontracting
    Could you tell me how can i customize this process?
    Best Regards
    Emre

    u2022     Create material in MM01
    u2022     Create BOM in CS01
    u2022     Have routing in CA01
    u2022     Create sale order in VA01
    u2022     MRP Run in MD50
    u2022     Check planned orders in MD04
    u2022     Convert component planned order to PR
    u2022     Convert component PR into PO for external procurement in ME21N
    u2022     Create subcontract PO with reference to PR via ME21N
    u2022     Transfer goods to subcontractor with movement type 311E
    u2022     Create excise challan J1IFQ
    u2022     Receive the goods from subcontractor via MIGO
    u2022     Execute J1IFQ for reconciliation
    u2022     Update the challan via J1IF13
    u2022     Convert finished material planned order to production order
    u2022     Issue to production with movement type 261 via MB1B
    u2022     Confirm production order via CO15
    u2022     Receive goods against production order
    u2022     Order settlement for production order in KO88
    u2022     Create delivery in VL01N
    u2022     Create billing document in VF01 / VF04
    thanks
    G. Lakshmipathi

  • How to do The scenario of Make to order with inquiry and quotation?????????

    Dear All
    Now I am implementing a make to order scenario, what we have is a scenario described as below:
    The customer sends an inquiry to my client requesting a quotation for manufactures some goods then we have to check the cost and time to manufacture this goods then send him back a quotation so the customer can send the purchase order then I can start creating my sales order.
    I want the solution for that as I am not able to know the price in the inquiry stage so I am not able to send him a quotation as I donu2019t know the cost and the delivery time yet
    Thanks in advance
    Regards
    Jacopo Francoise

    Your steps are correct -- Please see (How to Modify or Create Notifications in Different Languages? [ID 1258834.1]) for details.
    For the NLS language, just type in the new language and see if you can view it properly (or save it to the database and see if you can view it from the application then).
    If the language is not set properly, you would get an error as the ones addressed in these docs.
    Error While Connecting To Database Using The Workflow Builder [ID 577905.1]
    Workflow Builder Cannot Load Objects From Applications when the NLS_LANG is Non-American [ID 179987.1]
    220:Unable To Set NLS_LANGUAGE Error In Workflow Builder [ID 728330.1]
    No Japanese Words In Oracle Workflow Even After Installing Asian Languages [ID 444067.1]
    Thanks,
    Hussein

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