MD02 generates another planned order

Hi everybody, plese help me.
Why if I have in the system a firmed planned order covering all clients requirements, the transaction MD02 generates another?
For example (The MD04 transaction before run MD02 looks like):
15.01.10 Stock                                            0
15.01.10 CusOrd                47-                 47-
15.01.10 CusOrd              100-                147-
15.01.10 Planned Ord*      147                    0
The MD04 transaction after running MD02 looks like:
15.01.10 Stock                                            0
15.01.10 CusOrd                47-                 47-
15.01.10 CusOrd              100-                147-
15.01.10 Planned Ord*      147                    0
15.01.10 Planned Ord        147                 147
I'm not sure why if the first planned order cover all clients requirements, the system make another proposal.
Thank you
Edited by: Donald Tatún on Jan 15, 2010 11:41 PM

Hi Donald,
1) Please check OSS note 25388 and connecting notes. Isn't it possible that your firmed PldOrd is after the requirement and rescheduling horizon?
2) Isn't there any modification (user exit, BADI) in use in your system?
(what are your settings in config, master data, etc?)
Regards,
Csaba
Edited by: Csaba Szommer on Jan 16, 2010 9:49 PM

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MRP generates another plan order after the first paln order is converted

Dear All,
Please help regarding my problem.
I do have one SO contains this variant item.
After running the MRP, it generates plan order for that SO item.
Then i converted it to production order. But when i run again MRP, it generates again a plan order for that requirement.
Could you help me why? It should be not since i have a production order for the demand right? or no?
Item has a settings in MM as PD, lot for lot qty, NO check for availability.
I'm hoping you could help me with my problem. is this a configuration error?
Thanks in advance.

Dear ,
We have similar kind of problem in PM . However , I have couple of question on your MTO order if you can help us :
1.Did your Sales Order goes on Credit check and you release the credit block after frist time MRP run and subsequent Production Process ?
2.Did you change the pricing date in VA02-Sales Order and again it goes to credit hold?
3.Did you carry out the planned cost at Sales order level fro MTO based on any changes in your BOM/Routing ?
4.Which Version of SAP are you working on ?
5.Why there is no Avaialibility check ? In that case , Sales Order -VA02-If you perform ATP then it will confirmed you the qty even it is not availablle .
I think as long as your MTO sales order in credit hold , it will not pass the requirement to MRP and MRP will not create planned order if the overall status is Blocked .In this case what is happing is , when you are going to deliver the Sales Order qty , pricing date is getting changed and it is going credit hola as well getting released in VKM3/VKM4 .At this juction , requirement is passing to MRP ( it should not happen if the order in credit check ) .Its totall depends on the link between Requirement Type , Requirement Class and Planning Startagey group in PIR of customizing .
Check the following SAP Note ( some of them are patches required for this issue -we had similar kind of problem in PM )
1.80891 2.1011425 3.1012344 4.408651 5.433832 6.394751
Just to cross verify the below configuration changes :
1. Maintenance of the parameters of the requirements class of the sales order-OVZG
2.Define the parameters of the requirements class of planned independent requirements-OMPO
3.Define parameters for Requirement types to requirements classes-OVZH-Check the requirement Type 105/106
4.Define Planning Startegy -SPRO-MRP-PIR -Check the Requirement Type
I suggest you to refer SAP Note 80891 and related note like 377165/744305
All the best
Try and revert us so that forum expert can help you also.
Hope the above information will be useful .
Regards
JH
Edited by: Jiaul Haque on Jun 10, 2010 10:02 AM

How to generate SNP planned order with different category

Our SNP system receives Forecast and Salse Order from DP system.
and we'd like to generate SNP planned order with different category..for example, 'AI' for Forecast Demand and 'AL' for Sales Order..
currently, If we run CTM, system generate SNP planned order with the
same category 'AI'..
another system(APS) in Our company receives planned order from SNP
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It is not directly achievable however can be done through BADIs and two CTM profile. I am assuming that sales orders are planned ahead of Forecast demands. So have two CTM profiles - one for Sales Orders (regenerative mode) and the other for Forecast Demands (net change mode). You may have to invoke two BADIs in the first run for Sales Orders - one that changes master data by putting a temperory Forecast Horizon in SNP2 tab (BADI /sapapo/ctm_matloc). The other BADI (BADI /sapapo/ctm_orders) changes the ATP category just before saving. in the second run though you just need to run the latter BADI by saving it in the ATP category required. BADIs can be invoked based on CTM profiles used.

How to use partial number of PPMs to generate SNP planned order

Hi all,
I have a requirement for SNP where I have got X number of identical work centers, on which an SKU can be manufactured. Now there are limitations at the operational level on the labour force or any other constraints, due to which only Y number of work centers can be operational on any day (X>Y). So effectively an SKU can use only Y number of PPMs out of X PPMs in the system on any particular day. X and Y are fixed.
I have tried to map the same by creating a bucket resource with bucket capacity Y and attached to all X PPMs and taken SNP optimizer run. It restricts the output quantity of the planned order by that of the bucket resource defined.
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regards,
biplab

Hi,
You can try this by defining the down time for the particular resource in APO under downtime tab page.
Ex for a entire week.
I tried by locking the resource for the entire week and also removed the Maximum delay specified in the product master in our case.
Took the opt run and system is not suggesting the plans.
Or
You can make the PPM inactive before your run.
Request you to test and confirm this
Thanks,
nandha
Edited by: S.Nandakumar on Oct 4, 2010 9:34 AM
Edited by: S.Nandakumar on Oct 4, 2010 9:38 AM

Stop new planned order when process order GR qty less then sales order qty

Hi All,
How should SAP be configured so that when a process order is GRu2019ed, the sales order requirement is fulfilled regardless of the quantity difference between the sales order and process order?
The system behavior we are currently experiencing is MRP will generate another planned order for the fixed lot size if the GRu2019ed quantity is less than the sales order quantity.
Additional background information:
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                Process industries
                Batch control
                Warehouse management
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Any comments or suggestion are welcome.
Thanks.

Brahmaji,
Thanks for the reply.
I agree that changing from FX to EX will produce a planned order for the quantity difference (SO qty less the GR qty). So this would be an improvement to our present situation, but not quite what we are looking for.
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After firming planned order, new planned order is generating in MRP run

Hi Experts,
I am using SAP AFS. Planning strategy is 21- MTO with Project settlement. MRP type is PD. Lte size is EX. Procurement type is X.
We are using the production versions. Individual / collective reqmts is 1. Planning time fence is not maintained.
In sap AFS T.Code for MRP run is /n/afs/md02. After receiving the Sales order, MD04 screen gets updated accordingly and I am running the MRP.Planned orders are generated accordingly. I am firming the planned order manually through MD04. The satr mark is also appearing.
My problem starts now. If I am running the MRP again for the same requirements another planned order of the same qty. is getting generated. That means after the second MRP run, I am having two planned orders (one firmed plnd order) and second is the new planned order. My requirement is that MRP should not generate any new Plnd. order / PR's if there is no new Sales order.
The parameters for MRP run are "1" for "Create PR's", '1" for "Plng Mode" and '"1" for "scheduling ".
I have tried in all the possible ways, but of no use. Still new plnd order is generated after firming the 1st plnd. order in MRP run.

Thanks all for your feedback..
@ Vishal
1. Yes, Both Old firmed planned order and newly generated planned order have the same grid value
2. For both the planned orders :
Special Stock is E u2013 Orders on hand,
Consumption is V,
Sales order is the same (As we are using MTO , Strategy 21) and same WBS element.
3. First planned order is not in the assigned tab of MD04. This means that has been allocated to some object. u2013 I didu2019nt got this point. Can u please elaborate?
@ Nikhil
1. Quantity of sales order is not reducing after firming the sales order
2. Account assignment category for both the planned orders is u201CZu201D - Indiv.cust./project
I have made some more observations and found the following differences between the two planned orders
From MD04 , keep the cursor on corresponding planned order
& click on upward arrow ( available on bottom side of the report).
It will show what will be the originating requirements i e. for which requirements this planned order generated.
For Firmed planned order it is taking me to screen u201CPegged Requirements
u201D*And the following data is present:
Planned dates: 04.07.2010
MRP element No. 3100001185 (Sales Order No.)
MRP element item 100
Scheduling No. is 1
MRP element indicator - VC u2013 Order
MRP element data- 3100001185/000100/0001
Plng segment u2013 3100001185000100000
P.O / Order Type u2013 ZX
Rec/reqd Quantity 10
MRP element u2013 Order
For new planned order generated, I am going to Screen *u201CProcurement without Requirementsu201D
*The following data is present
Planned date 03.07.2010
MRP element No. 0000123522 (Planned order No. of the newly generated after MRP Run)
MRP element Ind. u2013 PA
MRP element data 0000123522/SO
MRP element item 1
Scheduling No. 1
MRP segment 20
Plng segment u2013 3100001185000100000
Rec/reqd Quantity 10
P.O/Order type- KD
MRP element u2013 Plnd Order

How to have a default generated operation in a Planned Order

Dear Sir,
We execute MRP run to generate dependent Planned Orders for a FERT having multi-level BOM . In the BOM there may be few components against which the Routing has not been defined .
So we desire that generated Planned Order should have a default operation against those components which have no routing available .
Kindly guide us as how can we achive the same .
With Thanks & Rgds
B Mittal

Dear Mittal ,
I will be interted to know about your material structure based on the BOM Level :
For an exmaple : FERT-HALB-RAW .There may be as many HALAB , RAW as per your business process.
For any FERT/HALB if this has to be produced in-house , generally , it should have valid BOM as well valid routing with sequence of operation and BOM compoenet assinged to those operation because , when you will run MRP-MD02 , it will generate Planned Order for both and subsequncelt it will allow you to convert the planned Order to Production Order .In case , routing is missing or BOM is mssing , while converting planned order to PO ( FERT/HALB) , it will flag you exception masg and ask you to create the same before proceed farther or you can generate Operation based on the Option refelected while productioin order conversion .
we desire that generated Planned Order should have a default operation against those components which have no routing available -As you stated , if there is no routing avaliable for those component ( must be HALB /FERT) , there will not be any Routing copied to Planned Order in Master Data Tab when running MRP in MD02.Basically , in your case , Planned Order of FERT will be having routing with operation where as Planned Order for BOM compoenet which are HALB , will not be having any routing master data .U have generate operation or create routing beofre conversion of production order .
Hope it is clear
Regards
JH

Quota arrangement in R/3 for APO generated planned order materials?

Quota arrangement for the planned order materials generated from APO and when
it is at the inbound side of R/3 while in CIF i.e.
u2022 Once the Planned order is created in APO and when it is at the inbound side of R/3 while in CIF u2013 the system will first check in the table(EQUK) against the material and plant whether there is any valid u201CQuota arrangement numberu201D(EQUK-QUNUM) .
u2022 Then from the table (EQUIP) against the u201CQuota arrangement numberu201D the system needs to calculate the percentage quota(from QUOTE field) of the material concerned against each production version.
u2022 Finally the Planned order of the material needs to be converted into more than one Planned orders as per the production versions and in the ratio as mentioned in the quota arrangement.
Actually Functionality exists today in R/3 whereby MRP will generate more than 1 planned order if production version quota arrangements exist. For example if via MEQ1 a quota arrangement exists to split requirements 60-40 between production version 1 and production version 2 then MRP will generate 2 planned orders using the 60-40 split.
Does this still occur if APO generates the order materials and CIFs it to R/3?
*I mean I had a requirement where APO generated planned orders to be split automatically and the correct PVs(Production version EQUP-VERID) to be assigned if quotas(EQUP-QUOTE) exist in R/3 side??*
please help me asap this will b really appreciated and high points will be given....

Quota arrangement for the planned order materials generated from APO and when
it is at the inbound side of R/3 while in CIF i.e.
u2022 Once the Planned order is created in APO and when it is at the inbound side of R/3 while in CIF u2013 the system will first check in the table(EQUK) against the material and plant whether there is any valid u201CQuota arrangement numberu201D(EQUK-QUNUM) .
u2022 Then from the table (EQUIP) against the u201CQuota arrangement numberu201D the system needs to calculate the percentage quota(from QUOTE field) of the material concerned against each production version.
u2022 Finally the Planned order of the material needs to be converted into more than one Planned orders as per the production versions and in the ratio as mentioned in the quota arrangement.
Actually Functionality exists today in R/3 whereby MRP will generate more than 1 planned order if production version quota arrangements exist. For example if via MEQ1 a quota arrangement exists to split requirements 60-40 between production version 1 and production version 2 then MRP will generate 2 planned orders using the 60-40 split.
Does this still occur if APO generates the order materials and CIFs it to R/3?
*I mean I had a requirement where APO generated planned orders to be split automatically and the correct PVs(Production version EQUP-VERID) to be assigned if quotas(EQUP-QUOTE) exist in R/3 side??*
please help me asap this will b really appreciated and high points will be given....

Duplicate planned order is generated with one sales order item.

dear :
when the production order is confirmed with sales order item.the other new planned order is generated.
the requiremet quantity of sales order item is 1,but the custstock is 2 .display exception:26. in md04.
please help me analyze it .
best regards.

Hi
Please check rescheduling horizon in OPPQ(by default it would be 100).
May be you would have shifted the dates of production order after converting from planned order which had crossed rescheduled horizon. This would generate additional planned order to maintain initial dates.
If this is the case, increase Rescheduling horizon.
Regards,
Krishna Mohan

How to block changes in system generated Plan orders

Hi,
As after MRP RUN we get Planned order generated by the system, with type LP , I have a requirement that system generated plan order quanity cannot be cnhage by the user if plan order is generated for quanity 85 user should not make it 100 no quality chnages, also the manual plan order type LP cannot be create manully it should be creat by system only, and for manul other type of plan order type should be use,
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regards,
zafar

Hi
Firming can be used when you don't want certain planned orders to change during subsequent MRP runs.
Say today you have created certain palnned orders.
In a normal scenario, when you do the MRP run again, the planned order may get changed if the requirements have changed.
However as a normal business practice, it is not desired to change the production plans everytime there is a change in the requirement...especially in the immediate future (maybe a week or so).
We set this as the planning time fence depending on the MRP type settimg in the material master, you may have firm orders.
MRP will also generate firm planned orders for materials with MRP type P1 to P4.
In addition to the above, any planned order that is manually changed is also firmed.
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Regards
BRSR

Extra planned orders generated though there are sufficient Purchase orders

Hi
For a component material system is generating extra planned orders though there are sufficient purchase orders to meet the requirement.
When i check the pegged requirements for the planned order it gives a message Order xxxxxx(purchase order) possibly contains recursive BOM components
There is no recursiveness defined in the system.
Below are the MRP settings for this component.
MRP type: PD
Lot Size: EX(lot to lot) min lot size is XXKG
Availability check --- 02 (individual requirements)
Please help me in understanding the reason

Hi,
First thing is BOM Where used lst.
Check this component in which are all the BOMs it exists..
If it is showing the BOM for the same matrial?
Check the BOM of the same material..
Regards,
Siva

SNP Heuristics to generate planned orders

Hi all,
I have the demand in months for five years & once demand came in i take Heuristics to generate the Planned orders.I have a specific requirement for a specific location Heuristic that SNP Heuristic should generate planned orders only in month of January to March for all the five years.
I am using SNP PDS .The PDS do not contain resource.
Can you suggest a good solution for the above?.
thanks
Kumar
Edited by: Kumar on Jul 22, 2008 10:39 PM

Hello,
1) SNP PDS Does not contain resource?
SNP pds contains resourse in line with PPM. Please check the Resource definition. It may not be of "Mixed type" hence SNP pds is genertaed w/o resourse.
Plz modify the resource definition & generate PDS afresh.
2) Order creation for limited period?
You can control this by using Factory calender assigned to resource or putting doen time for the period for which you want to restrict order generation. Hence Orders will be generated for the period for which resource is workin
Thanks
Mangesh A. Kulkarni

To generate planned orders throught MRP even without forecast/sales orders

Goor morning, we should send long term plan forecast to the suppliers, but in the system we're able to see just few weeks demand (lng term horizon is not still implemented). Do you think is possible to generate some planned order as MTS policy (based on the past consumption), even without any sales order or forecast inside the system? Tks in advance

1) create a Plan IN MD61 with inactive version select the period as you want & enter W- week in initial screen
2) create a plan In MS31 and assign the created in active version plan in MS32 assign the plant and activate independent requirement
3) Run MRP in MS01, system will create a plan order for LTP
4) and do the evaluation for created plan order in MS38.

After MD81- what will happen to already generated planned Order

Dear Experts,
I have few doubts,please check the details below.
1.After MD81 for Finished Material, what will happen to already generated planned Order.
2. For Standard finished material, can MTS material planned order be clubbed and generate one planned order.?
3.For standard Finished material, can MTO materials, planned order be clubbed and generate one planned order.

Hi,
MTO -
The materials are uniquely assigned to specific sales orders.
MTS -
The materials are not assigned to specific sales orders.
You can manufacture material and keep in stock without any customer requirement.
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Regards,
Sankaran

For a target based production creation of Number of planned orders reg

For a target based production, can anybody explain as to how the planned orders created/altered. The main question is the system generated planned orders can be altered, suppose the system generates 10 planned orders can we alter to 8 planned orders if so how?

Vachanala,
The way I understood "Target Based" production is that it is an MTS scenario and the Material is assigned with Planning strategy 11 in MRP3 view.
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You can manually change the planned order dates or quantity in the change mode of the planned order, and system firms this planned order.
Hope this information helps...
Regards,
Prasobh

MD02 generates another planned order

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