Mini hard drive failure? What to do...

My Mini was exhibiting signs of hard drive failure: Lots of SBBODs, taking a long time to bootup (and sometimes not booting up), locking up for no apparent reason with only the mouse working, and making clicking noises like the hard drive is searching for something.
I ran Onyx and repaired permissions to no avail. Hardware check showed no problems. I ran Disk Utility from the setup disk and it repaired several problems (e.g., invalid leaf record, minor Bit Map repair, invalid volume free block count, etc.). It reported that my hard drive was repaired successfully.
However, the drive is still acting up. Strangely, when I jiggle or tilt the Mini while it's hanging, it will sometimes kick-start it. It looks bad all around. Fortunately, my valuable data is all on an external drive (250 GB MiniStack), since I use the Mini to manage my media and a PowerBook as my primary machine.
My questions are these:
• Does it make sense to continue using this drive by zeroing out the drive and reinstalling Tiger?
• Or, should I consider replacing the drive altogether (the tilting action makes me think it may be mechanical)?
Or course, my AppleCare expired a couple of weeks ago...<sigh>
Thanks in advance for any advice!
Best,
Amy

Sounds exactly like mine!
See if you have any friends with computers that could loan you a stick of 2700 or higher.
If I were closer, I would loan you my other stick from my PC.
Since your valuable data is on another drive...if you want to reload everything...
You can erase and reinstall OSX. If the drive is bad, it will have problems loading, then you'll know.
If it does load, and it runs fine, then the OS was somehow screwed up, but if it gives you the SBBOD again after the install and during software update or other intensive programs (like mine did) then I would suspect the memory.
Memory isn't used very much for the minor applications during the Hardware Test or booting to CD/DVD. Mine only showed up during actual OS booting and running programs, but since it's the easiest thing to replace and check, that's what I did first and it resolved my problems.
If you want to check out what I went through see:
http://discussions.apple.com/thread.jspa?threadID=392827
Maybe some of that can help you too.

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    This question was solved.
    View Solution.

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