MRP with selected production version

Dear PP experts,
I have two production version
Prod. Version      From lot        To lot size        Base Qty.
   1001                      1                   100                100 Kg.
   1002                      101             9999999          400 Kg.
The batch size mentioned in the material masters are Mimimum lot size 100 Kg. and Maximum lot size as 400 Kg.
I have entered PIR in MD61 for the material for 350 Kg. Since I need planned orders selectively of 100 Kg. in MD61 I have maintained in schedule lines tab production version as 1001.
After running MD41 system creates planned orders with the production version, but the batch size is not as per the production version.
Pl. let me know what needs to be done.
Regards,
Prashant

Hi Watson,
I can see some conflicts in your Master Data settings.
First of all you have set your Lot size ranges in Material Master Data from 100 to 400 Kg.
And your Production Versions (1001) set lot size range is 1 to 100 Kg.Which may creates conflicts.
Now your require qty is 350 kg.So as per your lot size restriction set in Material Master will force system to create one planning proposal of 350kg.I can guess you get one plan order of 350kg but due to selection made in (MD61) selected prod. version is 1001 instead of 1002.Which is again wrong
Now to make the things correct you can have below options,
1) change Lot size restriction to 1 to 100 in Material Master.So you wil get 3 Plan orders of 100 Kg and 1 of 50 kg.
or
2) Instead of changing Lot size in Material Master, use quota arrangement (MEQ1).For this you have to first activate Quota arrangement in MRP 2 view of Material Master.Then go to MEQ1 and create quota for the specified period.Here you can restrict lot size at production version level.
Regards,
Dhaval

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Creating Production Order with wrong production version

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please provide me answer and solution to resolve our problem regarding creation of production order (CO01 and CO41), because SAP provide and propose production version which have alternative BOM which is status 02 (inactive) already it is not picking the production version which has active alternative bom for our finished material. it is allowing the production to be created even the bom was inactive.
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Hi Ryan,
Production version will be selected based on the field Selection Method field in Material Matser MRP 4 view.
1 Selection by explosion date
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If the selected field value is 1 , then system selects the version based on the validity dates i.e whichever production version is active on that day that will be considered in MRP.
If the selected field value is 2 by production version. Then system will select the First Prodution version mentioned in the Material Master MRP 4 View (production version Tab).
If the selected field value is 3 always only by production version. Then system will select the First Prodution version mentioned in the Material Master MRP 4 View (production version Tab).
So to address you query I suggest you to delete the production version PV1 with BOM 01 and Make production version PV2 will be available and active in seen as the first production version in teh screen.
Then for your inof purpose you want have the PV1 then re-create it as second version in the Version tab screen.
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Selecting production version in MRP run

Hi dudes,
our client is having reuirement is he will select the production version irrespective of lot size, but he select the production version at the time of manual creation of process order where it depends on resource(work center used in recipe of particular production version, BOM will be 1 alternative only.
now while running MRP how to make system to allow manual selection of production version at the time of converting planned order to processs order.
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Daniel.

Hi ,
During MRP, system will select the production version based on Validity date & Lot size.
If a material contains two production versions with same validity date & Lot size qty , system will select the First valid PV by default (unless it is locked) & will copy to planned order.
When u convert the planned order to production order,default PV will be copied automatically from planned order. Here u cannot select PV manually.
Settings:
Create valid production version with lot size and Valid routing , BOM at MRP view of Planning material.
Assign the selection method = 2 or 3 at MRP view of Planning Material
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MRP Scheduling with a material with multiple production versions scrap rate

Greetings all.
I have a problem with MRP scheduling. How do you account for different loss rates or scrap rates on a material because of multiple versions of a material that are in production. For example, we have an item. There are two differen ways to make that item and both have different loss rates or scrap rates. How do we account for this. And whatt happens when you have these with multiple routings. Thanks.

Dear,
It can be handled in 3 ways.
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3rd way - Create 2 Production version and create a quota arrangement and assihgn these two Production version as Quota items and give the % share. Hence when youn run MRP system will share the demand qty into two different version as per Quiota arrangement(setting in MRP2 is necessary fir planning).
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Automatic selection production version in MFBF

Hello !
I have a material setted with Selection method = 2(Selection by production version) in Material Master, so, I have two production version: V001 & V002, the last one is locked for any usage.
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Hi Vernoica ,
Good Day , PV will be selected based on the lot size and the creation dates.
It will copy the PV (BOM & Routing ) based on Lot size or Explosion date you defind in MRP-4 view i.e. BOM selection ,BY -explosion date,1-lot size,2- by PV and 3 by PV only.
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Manual selection production version during order creation

hello!
i have setup production orders that during order creation the production version has to be selected manually. this works fine in CO01 and CO40. but in CO41 the production version is determined automatically - where would i change that setting?
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matthias

Dear Matthias,
In my understanding it is not possible in standard SAP.
If you have manual selection of production version and if you have set the BOM selection method as 2 in
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version.
2.If you are converting the planned order into a production order then it picks up the one which is
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validity dates,then the system picksup the first one only during MRP run.
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MRP - Production Version

If there are 2 prod. ver. (BOM alt. is diff. in both prod. ver.) for a product. Selection of prod. ver. is manual.
How MRP will plan RM? In MRP , selection of BOM is by Sel ID. only (Sel. ID - Sel. priority - BOM usage)

Hi Sandeep,
There is no manual selection of prod versions for planned orders in MRP run. MRP always select prod version/BOM based on the selection criteria in MRp4 view. If you have 2 prod versions with selection criteria 2 "selection by prod version" then the first valid prod version will be selected otherwise you will get error "BOM has not selected" from MRP. Otherwise during manual creation of planned order you can assign prod verisons.
Without prduction versions creating planned orders for RM is not possible so selection of BOMs from any other mode is vain. I mean RS type of planned orders. You will always get stock planned orders from MRP which are not qualified for RM scenario.
if you have any question then please inform with rewarding suitable points.
Regards
TAJUDDIN

Automactic Selection of production Version

Hi.
I have created a material "A"
I maintained in material master's MRP4 view selection method "2"
I have created two production version with same validity period & same lot size "0001" & "0002"
I maintained in order type dependent parameter's masterdata tab in production version column "Automatic production version selection"
Now when i am going to create a process order system is selection production version "0001".
But I want automatic selection of production version "0002".
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Dear Vivek,
I maintained in order type dependent parameter's masterdata tab in production version column "Automatic production version selection"
In order type dependent parameters maintain as manual selection
Then system will raise an pop-up to select production version while creating prodiuction order
The above setting is only useful while creating manual production order
If you are converting plan order to production order then above setting will not play any role
System will default take 1st PV
All you can do is you can change manually in plan order
Or if you want system to take automatically in MRP then you need to lock 1st PV
Also refer my reply from this thread
[Alternative BOM selection|Using customer to determine what BOM to use in Production order (tx:CO41);
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Madhu

Production version selection according to explosion date

Hello
In customizing for MRP (OPPQ), parameters for BOM explosion / routing selection is 3 (BOM explosion number/order start date).
In MRP4 view of material master, selection method for BOM explosion is 2 (Selection by production version).
No MRP group is assigned.
I have 3 production versions : one for 2014, one for 2015, one for 2016 :
I use a BOM explosion number with fixed key date 1st December 2015 :
When manually creating a planned order with dates in 2014 and explosion number EXP_1215 (fixed key date 1st December 2015), Production Version PV1 is selected (valid for 2014), but no routing is selected because explosion date is BOM explosion number, and in PV1 there is no valid routing in 2015 :
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Hi Tristan
The following modification note can be used to influence the selection of production version on planned orders:
351773 - Selection of production versions for planned order
Alternatively, you can create your own logic using BAdI MD_MODIFY_PRODVERS.
BR
Caetano

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Need your suggestion for below issue raised by client.
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Hello Vivek,
Really thanks for your mail. Please see below comments-
1) I checked the transaction COOIS & also told user to select Production Version after executing the report by giving Plant code & dates. But user asking for this field before execution.
As per your suggestion I checked in Header level of first screen but its not showing me also.
2) I am using ECC6.0 version
3) One finding from my side- This is I am checking only selecting Production Orders. But when I am selecting only Planned order then Production version can be seen in first screen under Repetitive Mfg. section.
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hi all;
can any body know about-how the production version selecting before MRP run?
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Hi,
If you want to select the perticular alternative BOM define it in production version.
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Goto MD62
Execute the report
Goto Schedule line tab page
Fallow the menu path
Setting Production version
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Save
So system will select the perticular alternative BOm which maintain in that production version.
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R.Brahmankar

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Hi,
Yes it is possible. In MD61 when you place independent demands, switch to the schedule line view & specify which Production Version you want the demand to consider.
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MRP with selected production version

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