Multi-Operation problem in Routing (CA01)

Hi,
I have a in-house production material, which may need to be manufactured as following 3 operations:
operation 10 (opitonal operation)
operation 20 (opitonal operation)
operation 30 (mandatory operation)
Current situation is, if the machines are good, only one operation 30 is enough;
but if there's a little problem with the machine, operation 10 and 20 are needed
individually or both after operation 30.
so how to solve this kind of problem?
Thanks and best regards.

Hi,
Thank you all very much for your expertise.
If these 3 operations are all needed for some time, how to
perform production order confirmation?
Does it need 1 time for each operation individually as follows:
e.g.
 1st time CO11N +operation 10 --- collect manfacturing costing
 2nd time CO11N +operation 20 --- collect manfacturing costing
 3td time CO11N +operation 30(milestone) --- collect manfacturing costing & GR
 or only perform once for the last milestone opertion 30?
e.g.
 Only 1 time CO11N + operation 30 (milestone)
Thanks and best regards.

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In the operation details of routing- CA01 there is control -either based on time or Quantity for every operation. What it mean. If time based is it denoting the time for the particular operation. What it mean if "quantity based " is preferred.Can I have details please.
Also will you give a scenario with some operations mentioned where I can use routing.
Pranav

Hi Gajesh, Thanks
I take your case - "Suppose you have 4 operation. Forming, lathing , quality checks and painting. Normaly in production system you will have a quality check in between the process".
here check necessary in 3rd step - quality check. So am I to select time based / quantity based for operation -3 only ( because only it will have MIC ). Can I go without selecting time based / quantity based option also (if so how - what option i need select in the operation details for the 3rd operation).
Next, in CO11N. I confirm operation -1 ( here what option I hav to select - either partial confirmation / final confirmation). As per my logic, only partial confirmation need to be selected (what quantity I hav to enter here for yield- is it the total production order quantity = total target quantity).
similarly, 2nd operation- lathing- I select partial confirmation- enter yield/scrap etc
3rd operation is qc check- is it possible that production person will confirm this step in co11n itself without waiting for the qc person to confirm using QA32. ( here what yield to be entered and how if we use QA32 )
4th -painting - finally ( as my logic goes -final confirmation selected and operation confirmed for the total production order quantity)
Tell me if right. I noticed that if final confirmation option selected in the first operation itself, all the 4 operations can be confirmed in the co11n itself ( by selecting final confirmation option for all 4 operations)by the production department. Am i wrong somewhere. If this is so, how Qc person has control over the process.
Also what yield /scrap quantity will be entered for each 4 operations in co11n ( is it mean the wastage occuring in each step =scrap and remaining quantity =yield). If so the final yield by operation -4 will be surely less than the production order quantity ( if wastage occurs during lathing/forming)
regards,Pranav

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We are in the REM process, We plan to change the existing Routing so that need to include the rework as the operation in the routing.
we are not going to do rework for finished product (i.e after the confirmation). if any problem , we make it as the scrab.
we need to do the rework for the product before final stage of inspection itself . ie. we have a inprocess inspection .
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Edited by: raj on Jun 5, 2009 7:37 AM

Hi Ramaling,
my scenario is like , we have 10 operation, after the 3rd operation, we have the inspection as the 4th one.
if any qty have rework , we have done the rework manually .
so client need us to create the WC for rework and they need to find the cost inoccur for the rework
after rework was done ,all the other operation will continue for the reworked materials.
how to include this rework WC in the routing what we used.
is it advisable or not
if it is not how to mapp my scenario ?
Edited by: raj on Jun 5, 2009 12:52 PM

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hi,
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Pls guide

Hi Gautam,
Operation Scrap In the Routing is the amount of scrap (in percent) for the operation.
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Thanks in advance and best regards.
Ben.

If you are doing confirmation by operation wise by CO11N,change the confirmation type from partial to Final conf in the screen.
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Multi-Operation problem in Routing (CA01)

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