Order BOM and routing allocation problems

hi all , im looking help on the following problem , we currently use configurable materials to manufacture product , currently when an order BOM is created for a sales order using a standard material BOM and for example a part is removed from a phantom assembly and reaplced with a new special part , what happens next is that withi nthe routing the full material unallocates from the phantom group and defaults to unallocated even though in the master routing the parts that were not changed in the phantom are still allocated in the routing screen under an allocated opertion number , the production orders when released to make the product are all incorrect and causing problems and the materials are having to be manaully allocated in the production order

Can you upload screenshots of before & after situation to some portal & paste the link here to be clear what exactly you refer to?

Similar Messages

  • Production Order for a material without BOM and Routing

    Is it possible to create a production order for a given material without routing and BOM, I know we can
    create a production order for a material without a BOM (with a default routing) just wanted to check with
    the above criteria
    Thanks in Advance!!

    Members:
    Thank you for your valuable replies and time
    Santosh:
    Tried what you have mentioned, but system still picks up a default routing
    Kaushik:
    Maintained Default values in OPJG for the given order type, but system still picks up
    default routing
    Mangalraj:
    have no issue in creating a production order without a BOM, but I am trying to see
    is there a way where I can create a production order without a BOM and routing (not
    even default operation )
    Any suggestions on how to create a production order for a material without a BOM
    and routing (not even default one )

  • How BOM and routing is selected for Planned order and Production order?

    Hi,
    Can any1 plz tell me how BOM and routing is selected for a planned order and production order. ?

    Hello Mathisuthan,
    BOM and Routing selection for the planned order and production order through production version, If u have more than one BOM and more than one Routing then u can maintain this information as Production Version in the system.
    Production version you maintained
    MM01/MM02 -- MRP4--- Production version
    Or you can create Production Versions in Mass also with Transaction Code "C223"
    In the case no production version maintained/created  for the material, then system by default  will pick the first BOM and routing.
    I hope this information helpful to you.
    Regards
    Umesh Mali

  • Planned order not selecting BOM and Routing.

    Dear All,
    I am runing LTP, but for all simulative Planned order system is not selecting Routing and BOM.When i change it manually its selecting the correct BOM and Routing.
    Please let me know what needed ....
    Regards
    Sathish

    Dear,
    First check the OPU5 setting for routing selection ID for your pant and order type?
    Check setting of OPJM fo the selection ID linked application?
    OS32 setting for alternative selection.
    BOM is selected by the system based on the setting in MRP plant parameters(OPPQ) and in material master MRP view BOM explosion type. I. e based on the validity date, lot size. so on
    Regards,
    R.Brahmankar
    Edited by: R Brahmankar on Apr 3, 2010 11:11 AM

  • Production order creating without BOM and Routing

    create the production orders without bom and routing
    they confirm the order
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    my first doubt is how can we confirm the order without bom and routing
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    please reply

    Hi,
    You can make it mandatory by following ways :
    Go to OPPQ -> Select your plant-> Go to BOM / Routing Selection in that you need to maintain BOM Sel ID & Routing Sel ID which is having selection ID with usage 1 Production which will make it mandatory to create BOM & ROuting with usage 1 & need to be selected while creation & saving Production ORder.
    Also, you can maintain another config. for making routing mandatory at Order type level :
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    Regards,
    Tejas

  • Production order for alternate BOM and Routing

    Hi All,
             In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
    When creating production order i should select which ever i need.
    Regards,
    S.Suresh.

    >          In my business(Discrete) scenario I have alternate bom and routing has group counters. some times i should use first BOM and First group counter. Then next Bom and next group counter. But lotsize is same( prodcution version how to assign).
    >
    >  When creating production order i should select which ever i need.
    >
    Hi,
    For your requirement you can define your Order Type Dependent parameters OPL8 as:
    Production Version : 1 Manual Selection of production Version.
    In this case every time when you creat your Production order System will ask for the Production version to be selected. You need to select the PV manually then only you can proceed further.
    This setting is applicable only when the Production Order is Created.
    It will not effect the Planned Oredr creation via. MRP Run..
    Hope this helps..
    Regards,
    Siva

  • Selection of BOM and Routing in Cost estimate

    Hi
    I have an issue with the cost estimate run. We are using CK40n for cost estimate.
    The selection method in MRP 4 is defined as 3 (only by prod version) and the version indicator is maintained in the costing views also.
    When we run the cost estimate the system is chosing a different BOM and routing other than the ones defined in the prod version.
    Following are the details of the prod version defined.
    0010 Prod version
    Lot 0 to 99999
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    Routing Grp 1234 counter 1
    0020 Prod version has
    Lot 0 to 99999
    BOM Alt 2 usage 1
    Routing Grp 1234 counter 2
    0030 Prod version has
    Lot 0 to 99999
    BOM Alt 3 usage 1
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    Ideally system should choose the first prod version.(alt 1 and usage 1 and Routing 1234 grp coutner1). This is not happening.
    System for some reason is choosing the BOM with Alt 1 and usage 1 defined in 0010 prod version but the routing from a different prod version 0020 grp 1234 counter 2.
    I have checked with all the relevant settings but i am not able to understand why this is happening.
    This is not the same when i create a prod order. System chooses the first prod version when i create the order.
    I have checked the priorities defined in the customising, and also the details in the costing varaint using CKC1.
    What settings do i need to check to ensure that it works fine? Can you please let me know.

    Vithal,
    While doing the costing run, SAP checks if you have maintained the "Production version to be costed" [MARC-FVIDK] field in Costing View. It will use this Prodn Version for cost estimate.
    If you have not maintained the prodn version field, then it will use the values maintained in the "Quantity structure data" section on costing view. i.e. it will use the BOM alternative..and recipe information from here.
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    Might be this is what is causing the problem for you. Also according to my knowledge SAP cannot decide the Lot Size for Prodn Version while doing the costing run. You need to tell the system what data to be used for costing.
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    Swapnil

  • Standard cost with material with alternate BOM and Routing

    I have a set up where the same material can be manufactured in 2 different production lines and each production line has two different BOMs and Routings. If I want to have a blended standard cost for the material what are our options?
    We do not want to do split valuation.
    thanks a lot

    Hi
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    Regards,
    Suraj

  • Report BOM and routing

    Hello, Is there any transaction in which I can see both the order-BOM and the routing of all components?

    Hi,
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    It is a comprehensive report that shows all the information.
    Regards,
    Mario

  • Material costing without BOM and routing

    I have recd an order on sample basis. I want to cost the materia. I don't have BOM and routing.  I want to cost that material manually.  Is there any provision in SAP to do costing in such type of scenarios.

    Dear BSR,
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    Regards
    Mangalraj.S

  • Changes documents for BOM and Routing

    How Can I find the change documents for a BOM and routing?

    Change Documents For BOM
    CS80 - Material BOM
    CV80 - Document Structure
    IB80 - Equipment BOM
    IB81 - Functional Location BOM
    CS81 - Standard BOM
    CS82 - Order BOM
    CS83 - WBS BOM
    Change Documents for Routings
    CA60 - Task List Changes
    CA61 - Routing
    CA62 - Reference Operation Set
    CA63 - Rate Routing
    CA64 - Reference Rate Routing
    Hope the above may help you.

  • How to compare sale order bom and production order bom.

    i would like to provide report with respect to comparation of sale order bom and production order bom, but i am not familiar with SD and PP, can anyone give me some clue? i only know sale order bom is created via 'CS61', afterwards run mrp to get production order, the process appears complicated, i needn't know the process detail, just want to know how to get sale order bom and relative production order bom. please guide me.

    Hi,
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  • Looking for BOM and Routing objects created with a BAPI

    (I ran this one up the flagpole in the data forum and didn't get any responses.  Maybe someone here has see this phenomon?)
    I'm invoking BAPI_MATERIAL_BOM_GROUP_CREATE from an external Java program. I believe my code matches the example I find here and in the SAP documentation (transaction BAPI). When it finishes, I get a successful return (type=I, number=000), and a message of "BOMGroup 00000070/TAM1/1 has been created. External reference:" But I can't find anything back on the SAPGUI - the material number still says it has no BOM (on CS02); I don't see any new BOM Groups (on CS06). By the way, the "00000070" number seems to be assigned by SAP: I t increments each time I run my test, so I must be doing something; the TAM1 in that message is the plant, and the "1" is the BOM Usage I assign in my BAPI (both in the BOMGroup structure and the MATERIALRELATIONS structure). I do a commit transaction at the end too, although the BAPI to create the material created it without me doing a commit, so I don't think that was necessary.
    (Update since I posted this on the other forum:  I tried to create a routing and have the same result - 000 message number, and a message including an SAP-assigned number, making me think I've created an object, but I don't see it anywhere.  Any idea which tables I can look at to find them, and maybe see what's missing (e.g., with SE12 or some such)?)
    Any thoughts on what I AM creating? Or some little thing I'm missing here?
    Thanks for any insight!
    Thomas.

    check the post:
    BOM and Routing with Dependencies
    -Murugesh AS

  • Bom And Routing Import interface errors Help needed

    Hi All,
    I am using bom and Routing Interface to load the Bom and Routing Header.papulating the BOM_INVENTORY_COMPS_INTERFACE,BOM_OP_SEQUENCES_INTERFACE,and BOM_OP_RESOURCES_INTERFACE tables BOM header and Components are created sucessfully but routing is failed with process flag 3.the errorr i am getting is You cannot update or delete operation sequences when there is no routing for the assembly item &ASSEBLY_ITEM_NAME. (ASSEMBLY_ITEM_NAME=TESTITEMBOM) (ORGANIZATION_CODE) and
    This record received an error status since a severe error occurred in the operation sequence 10 while performing user unique index conversions."
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    Thanks in advance

    Hi,
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    step 1. Insert routing header (bom_op_routings_interface) : Run Interface
    step 2. Insert routing lines (bom_op_sequences_interface) with correct reference to routing_sequence_id: Run Interface
    step 3. Insert all resource lines (bom_op_resources_interface) with correct reference to operation_sequence_id, routing_sequence_id , Run Interface.
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    Hrishi

  • BOM and Routing import is not populating data in base table.

    BOM AND ROUTING INTERFACE Import Prog is not populating base table with interface data.Even the Interface table data is not processed.I am passing process flag as 1 and transaction_type as INSERT,still the ROUTING INTERFACE TABLES  are not getting processed.
    passing the below details.
    INSERT INTO bom.bom_op_routings_interface
            (organization_code,          assembly_item_id,          completion_subinventory,         routing_sequence_id,          organization_id,
             routing_type,          common_routing_sequence_id,          last_update_date,          last_updated_by,          creation_date,
             created_by,         last_update_login,         alternate_routing_designator,          assembly_item_number,         process_flag,
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    INSERT INTO bom.bom_op_sequences_interface
            (operation_seq_num,         department_id,         department_code,         option_dependent_flag,         operation_lead_time_percent,
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             last_updated_by,         creation_date,         created_by,         include_in_rollup,         alternate_routing_designator,         process_flag,
             transaction_type);
    INSERT INTO bom.bom_op_resources_interface
            (resource_seq_num,         resource_code,         resource_id,         basis_type,         usage_rate_or_amount,         usage_rate_or_amount_inverse,
             assigned_units,         schedule_flag,         resource_offset_percent,         activity,         standard_rate_flag,         autocharge_type,         organization_code,         assembly_item_number,
             operation_seq_num,         effectivity_date,         last_update_date,         last_updated_by,         creation_date,         created_by,         alternate_routing_designator,
             operation_sequence_id,         routing_sequence_id,         process_flag,         transaction_type);
    Where am I making a mistake.
    Thanks in Advance.
    Sambit Pradhan

    Hi,
    Try following
    step 1. Insert routing header (bom_op_routings_interface) : Run Interface
    step 2. Insert routing lines (bom_op_sequences_interface) with correct reference to routing_sequence_id: Run Interface
    step 3. Insert all resource lines (bom_op_resources_interface) with correct reference to operation_sequence_id, routing_sequence_id , Run Interface.
    Thanks,
    Hrishi

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