PIR-MRP

When I run MRP this month, system should consider the PIR for this month only. It should not create procurement proposals for the balance PIR of last month. How can I do this.

In MD61 - enter the Requirement plan as JAN2011, plant and enter
In the next screen enter the material and Plan for JAN
For Last Month PIR, deactivate the Indicator: version active in MD62 Based on requirement plan no

Similar Messages

PIR -MRP Requirement

Hi
I have a Req , i Will get a Forcast req from 2 plant 1000 and 1100 to 5000, with special procurement Key Production In plant 5000, but req will be directly enter in the 5000 req plant VSE req type, later the req plant will rice SO through STO , it will take out the material from 5000, plant ,
So my req is when ever i will enter req qty in PIR in the same date for DIff plant 1000 and 1100 in PIR with diff version, when i will run MRP , it is creating a single req for eg(1000 req 10 qty and 1100 req 20 on 20/02/2010, when i will run MRP it is creating single req , so my req is it should create diff req with like 10 and 20 ,
I used lot size lot for lot order qty,
Please suggest,
Reg
Madhu

If I follow your example it sounds like you're getting one requirement for 30 and you want two requirements (one for 10 and another for 20). If that's the case, try setting the individual/collective requirments indicator in MRP 4 view to 1 (individual requirements).

What is the process flow in MRP - MD61+MD01,MD02+MD04+COR7

Hi experts,
I need one clarification for Material requirment planning ( MRP - Process industries )
My company is newly implemented in SAP so i want some clarification in MRP side. My company flow is 3 rd level converted of FG.
1 st level - Raw paint - Samifinished
2 nd level - Tin condition - Samifinished
3 rd level - Case condition - FG
I have raised PIR in MD61 at FG code, after MRP Run planded order created at three level ( 1 st, 2nd, 3rd - level)
But what is the t.code used is correct recording MRP Run - MD01( Plant level ) OR MD02 ( Single item)
what is the t.code used for over all requirment Bill of material list ( ROH & VERP)at plant based recording purchase the material.
Kindly pls explain the flow for PIR > MRP RUN>STOCK RECUIRMENT LIST> PLANNED ORDER TO PROCESS ORDER>
Thanks,
Umapathy

Hi,
To proceed further you should firm confirm that below master data properly maintained in your system,
- Create BOM - CS01
- Create Resource - CRC1
- Create Master Recipe - C201
Now your business process starts with the requirements created in the system e.g. by MD61 in your case
Now you can run the MRP by MDBT/MD01/MD02 for your case. It is suggested to go with MD02 for better understanding on MRP behavior for single FG material.
Now You can analyze the MRP result for single FG material in MD04 transaction wherein you will get the planned order created through MRP run and also the order report for planning of below level components of BOM
Then you can further proceed for Production Execution with the help of below transactional steps:-
- COR1 - Create Process Order Manual
- COR7 - Convert Plan Order to Process Order
- COR6N/CORZ/CORR - Order Confirmation
- CORS - Cancel Confirmation
- CORT - Display Confirmation
- CO53 - Control Recipe Monitor (Optional)
- CO55/CO60 - Maintain PI Sheet (Optional)
- CO54 - Process Massage Monitor (Optional)
- MB31 - Goods Receipt For Order
- COIK / MB1A / MIGO :- Goods Issue
- KKS1/KKS2 - Calculate Varience
- CO88 - Actual settlement
- COOISPI - Order Information System
You can see the all PR created through MRP in ME5A transaction by selecting the Creation Indicator as B for MRP as shown in below screen,
And for rest of analysis you can use COOISPI report.
Regards,
Narresh

Subcontracting issue.

Hi friends,
We are implementing PP-PI module for chemical industry.
We have two different company code (A& B) under one client. For company code A plant is 4000 & for company code B plant is 6000. In 6000 plant we are doing subcontracting process for particular product and subcontractor (vendor) is 4000. Plant 4000 is also producing SLR material. Now we are talking about 6000,Our material is also SLR it contains one raw material (X) & other byproducts(Y&Z). for that purpose we created MRP view in material master. We also created BOM. After creating PIR & MRP run we got purchase requisition & we convert PR into PO. Then we stock transfer by 541 moment type. From here we can do regular subcontracting process but we need to know how we should transfer the material X to plant 4000.so what is the procedure for material X in terms of planning & execution view in plant 4000 for production & how it should transfer to 6000.
Thanks & regards

If I understand your question, you are talking about special procurement type 40...
In SLR material master, view MRP 2, you set your material master, in Plant 6000, to be procured (F)...but, you also set Special Procurement Type 40, which means that you will buy it from another plant of your own.
In Plant 4000, your material is In House Production (E)....
So, each time you post a need of SLR in Plant 6000, it will be transfered to Plant 4000 as an Stock in-Plant Requisition.
You must have an Plant Transfer MM scenario to support it...using MB1B transaction, executing movement type 101 in Plant 6000 against Purchase Order created.
Am I been clear or I missed it all?

Planned Del Time

Client req:
I do not want to maintain Planned Del Time in material master, but in info record.
Quota Arrangement
100 pcs required.
Vendor 1 :60% Pl del Time:10 Days in PIR
Vendor 2 40% Pl Del Time: 30 Days in PIR
MRP run carried out.
How will this material be planned(what will be the date of PR creation) in MRP using quota arrangement.
regards
VS

Hi,
The MRP run will choose the next vendor simplyy on the mathematical calculation of the quota used so far comparing the quota ratio specified. The Plan Del period doesd not play a part in this calculation.
As for the date on the requisition. MRP will create this on the date that the requirement is known (If you have set the req create indicator on the MRP run to a 1 "requisitions every time").
If you have set the req creation indicator to a 2 then the P req will only be created X days before the lead times indicate that a PO should be sent (X being the open period on the material master purchasing view). If you have used a 2 and the requisition is not yet required, a planned order will be created instead. The lead times (Planned delivery period is one of them) will only come from the info record if the MRP run has selected a vendor as the source (if no vendor has been selected the system will use the material master lead times).
One important setting that you MUST get right is the "Order start date in the past" (set in SPRO on the plant parameters). I ALWAYS recommend that this flag be set ON.
The reason is that with the flag set OFF, if the item is required in LESS than the lead times indicate, the system will ALWAYS add the lead times to the current date and set the delivery date requested to today PLUS the lead times. This means that even though you may need the item tomorrow, the P req and PO will have a required delivery date of today PLUS the lead times (and you will get an exception message indicating this).
With the flag set ON, the system will set the delivery date for the date you actually require the item and then work backwards to see if the lead times are sufficient. If they are not, the delivery date on the P req/PO will still be the date that you actually need the item (and again you will get an exception message warning of this). But with the flag set ON, the vendor is ALWAYS asked to deliver the items when you need them even if the lead times indicate that this is not likely to be enough time. With the flag set off (and there is niot enough lead time) the system will always add the lead tinmes to today and so, even if the vendor has the stock sitting there ready to go, they will be asked to deliver it AFTER the date you need it.
Sorry this is a bit wordy, but if you get these settings correctly MRP is a really great tool, set them wrong and people simply thing that SAP is not very good (which is TOTALLY wrong).
Steve B

Impact of VC with Sales Order process on PP and MM

Hi,
My question is regarding configuration parameter ‘Process’ in configuration profile of a material. I have selected Sales Order (SET)
for the solution I am working on.
The requirement is to sell a product (FERT) with a service (NLAG). The product has only one characteristic with different values
representing service levels. For example, Computer with either premium service level, advanced service level, or standard service level.
The product computer has a production BOM with raw materials. I have a created another sales BOM as a part of variant configuration
with dependencies.
I am able to enter the product (configured) with service as its characteristic using variant configuration.
The order was delivered and invoiced without any error. However, marking the product as variant configured is impacting production planning(PIR
and MM( the product is also source through STO).
I would like to know why PP and MM is getting impacted as the configured material should only be relevant to SD(selected SET in configuration
profile) We don’t want to take the material configuration to PP or MM as the product need to be manufactured or procured without any
configuration and VC only need to be applied in sales order.
What is wrong with my approach? Am I missing something? if yes, what would be the correct approach considering my requirement?
Your guidance will be greatly appreciated.
Thanks,
Abdul

Hi Amber & Ritesh,
Yes, sales SET alone doesn’t affect planning or MM if item only has only sales BOM. The system
looks for configuration in production BOM as the material (FERT) is set as 'Material is configurable' i.e., MARA-KZKFG
Perhaps, I didn’t put much detail in my message. The errors (message no. 61259, 06836) in PIR and PO are due to MARA-KZKFG for finish good. For that, I either need to select Prod/Planning or Order BOM in planning profile and perform the required configuration to make it work. However,
this is not our requirement.
I want to be able to sell a set of Finish good (FERT) with service item(NLAG) using VC. However, the system doesn’t allow that due to above reason.
Please check the following SAP Help link. Here to my understanding, the header material can be set as configured material and only component could have production BOM.
http://help.sap.com/saphelp_erp60_sp/helpdata/en/35/1db853dcfcb44ce10000000a174cb4/content.htm.
“This processing form means that in the sales order you can only process sales-relevant BOM items. You can use the item category group to define that requirements transfer and pricing are at component level. “
Ritesh, I think VC is ideal for MTO but we should be able to use it for MTS scenario. Regarding the BOMs, I wanted the same what you have explained. However, I don’t think, I can have two BOMs. My production BOM is getting impacted due to MARA-KZKFG so does the PIR&MRP.
As mentioned above, the production BOM got activated for configured material.
Thank you,
Abdul

Can we use MRP to plan for FERT in-house produced with PIR's & has Min/Max

Hi SAP Guru's
I have a very critical issue from the client who wants to use MIN/ MAX stock values for planning its finished products (in-house produced)
here is the details of the scenario
Client recieves 2 Excel files every week from customer
1st file contains the Weekly Demand Forecast of FERT material for next 1 year and they upload it in MD61 as PIR's BUT this value is also Inclusive of Safety stock value (ex: if weekly demand entered in MD61 as PIR is 50 and if safety stock value is 10, then actual demand is only 40)
2nd file send contains only safety stock values (for ex in this case let it = 10) to be maintained for the FERT materials
the client wants MRP to plan and trigger based on this PIR's in MD61 and Safety stock level fand plan for FERT, HALB and also ROH materials as defined in the BOM also taking into consideration the current WIP levels (Work in progress for any existing production orders currently being processed) based on the production Lead times values maintained
so what the client wants is they want to maintain 2 stock values, that is one least stock value and other higher value which if stock falls below this point, will trigger production based on the lead time and considering any WIP levels also
(for ex in this case if PIR = 50 and safety stock is 10, MRP run result client wants is = 30 and NOT =40)
so here are my questions
1. is this scenario feasible? use safety stock and min/max level for in-house produced finished which has demand PIRs in MD61 at the same time?
2. Also due to SOX complaince regulations, the client does not want to change the forecast values in MD61, so is it possible to make some settings so that forecast is corrected by WIThOUT including the safety stock value in it? ( for ex: in this case as = 40 only and NOt as 50)
3. which all settings should i maintain like for MRP type or lot size or stock qty levels or anyother customizations if any required so that when we run MRP, can it ignore the safety stock value and generate the client desired output?
thank u verymuch for your time & expert advice in advance

Hi Chakri,
This is not possible as per standard functionality. MRP always creates proposals for the shortage quantity of the safety stock. We have used the user exit in the plant level MRP run to exclude both plant and safety stock in the net requirements calculation.
You have to write logic to convert the safety stock into plant stock in the user exit so there will be no additional procurement proposals...you can create custom indicatar in materail master or linked any existing indicator like MRP group to the user exits so the MRP will checks this and will not create proposals for the selected parts.
If you have any questions then please inform.
Regards
TAJUDDIN

MRP type for two different types requirments( Sale order and PIRs)

Dear All,
We have requirment some materials we have sales order and PIRs. For sales order we want to consider with "MRP type" as PD and PIR we want to consider "MRP type" as VB manual reorder point planning.
Is there any stadard solution.
If standard solution not possible also poivde some inputs on enhancement.
Regards
Sailendra
Edited by: nivedita yadav on May 7, 2010 2:31 PM

Sailendra,
your post is confusing, how you want to different MRP type for same material?
and why its needed?
1) you can use MRP type PD , and incoming sales order will search in existing stock or will create procurement proposal ( depends upon what strategy you are using)
2) If you are using VB then when ever you stock will fall below the reorder point you maintained in material master , system will create new procurement proposal, here the manual means the value you need to maintained manualy for reorder point and safety stock.
In automatic reorder point planning, both the reorder level and the safety stock level are determined by the integrated forecasting program.
The system uses past consumption data (historical data) to forecast future requirements. The system then uses these forecast values to calculate the reorder level and the safety stock level, taking the service level, which is specified by the MRP controller, and the material's replenishment lead time into account, and transfers them to the material master.
hope it will help you.
Regards
Ritesh

MC74 : how transfer SOP to PIR for a specific mrp area

Dear guru ,
i want to transfer Planning Data of a SOP Version for a single material to Demand Management.
The copy to Demand is run directly into the plant of the SOP Version.
I manage MRP Area.
How can I transfer directly SOP to PIR for a specific mrp area ?
Thanks in advance

Hi..
In MC87 you have to first create planning data.. SOP.
Then if you go to MC74 your planning data will be transferred..
Ii.e you will get the PIRs automatically from Demand management..
Hope the above clarifies..
karthick

MRP run agnst remaining PIR

Hi gurus,
In strategy 40.
I gave PIR for 100 units and CIR for 50 units. Result is pln ord of 50 units. In MD62 we can see 50 units remaining req.
Now when Iu2019m running MRP agn I donu2019t want MRP to consider this remaining PIR req. What setting I shd make in configuration to achieve this?
Kindly assist.

Hi All,
Mangalraj,
yes you are right, my problem is solved, in consumption i gave adjusmnt period for PIR so it'll only not create PIR's for remaining qty's
Kiran,
you are right, it shd create 2 pln ords, but i don't wann this remaining PIR qty to generate pln ord n my problem is solve using consumption setting in plan parameters.
thanks for all help
i'm closing this thread

STOCK OF FINISHED PRODUCT BY PIR NOT CONSIDERING WHILE TAKING MRP RUN

DEAR SAPGURUS,
I have finished product stock of 50 nos through planned independent requairement. now i am creating sales order for finished product but mrp run generate the planned order for finished product. I dont have planned order for finished product because material already have stock. what can i do please give solution.
thanks.
Regards
Atul

Hi Atul,
Please describe your problem better, it's not easy to understand...
Strategy 10 is net reqirement planning:
- SAP considers only PIRs as requirements, SOs are not considered
- SAP considers stock levels
- requirements should be LSF (check in MD04)
If you input sales order SAP won't create PldOrd for it. If you have stock and you want to create more to fulfil you SO, you have to input PIR accordingly and run MRP.
Please clarify your problem...in a way that we may understand it.
http://help.sap.com/saphelp_47x200/helpdata/en/60/9ea1536fbd11d191820000e8a5f6e6/frameset.htm
http://help.sap.com/saphelp_47x200/helpdata/en/e0/71bb199c9f11d191920000e8a5f6e6/frameset.htm
Thanks,
Csaba

Mixed MRP indicator 1 for PIR consumption of STO

I am aware that Mixed MRP indicator is used in planning strategies 70, 11 and 74.
could some one please help me understand the rationale behind using mixed mrp indicator 1 for consuming PIR by Stock transfer documents using BADI MD_PIR_FLEX_CONS
http://wiki.sdn.sap.com/wiki/display/ERPLO/PIRconsumptionwithStockTransport+Documents

Question is
what is the technical reason behind using mixed mrp setting in material master for consuming pir with STO using badi dm_pir_flex_cons. I do not see how they are related??

While MRp run which time is taken into consideration(from PIR or from MM)

Hi PP gurus,
When we run MRP which time is taken into consideration for a bought out material :
From Material Master ( Planned delivery time)
or
From Purchase Info record : the delivery time mentioned in the PIR ..
In my case the MRp run is showing 2 different results in different systems for the same material.
Also please let me know that if there is any priority that can be set in SPRO for picking up the time while MRP run and what takes priority and when.

Hi!,
If you are getting two different values after MRP in two different systems then please check:
1. whether any other info record exist for the same material in any of the system.
2. Have you maintained source list in both the systems for the material. How many sources are defined in the source list and in what sequence. If you have not maintained a quota arrangement then system will take first line item of the source list.
You can't set the priority for the planned delivery time but you can set whether system should take planned delivery time from info record or not in IMG setting Material Management > Consumption based Planning > Planning > Procurement Proposals > Define External Procurement. To use the planned delivery time from info record you must maintain a source list for that material with same vendor. Also make that source as MRP relevant.
Regards,
Uday

Consignment PIR not selected on PR during MRP

Hello,
I'm facing a problem where the consignment PIR is not selected in PR during PR creation through MRP run.
Sourcing happens correctly and the supplier number in Source List is assigned to fixed vendor.
However the info-record field is blank.
Surprisingly, if I do 'Assign Source of Supply' for the same PR through ME52N, the PIR is picked up and assigned to the PR.
I saw this one thread in the forums and I think its the same issue but there is no solution.
Planned delivery time not picking up from consignment purchase info record?
Has anyone encountered this problem and are there any corrections?
Thanks.

Thanks for your response.
I have only one source and its marked MRP relevant.
"......supplier number in Source List is assigned to fixed vendor." - My mistake - this should read supplier number in Source List is assigned to fixed vendor field in the PR."
Does this make more sense now.
I think my problem and the link I provided to planned delivery time is related to the same root cause. If SAP is not updating the requistion with a PIR, its not reading the PIR info and hence planned delivery time from PIR.
As for he OSS, I read the question and its answer
Why does the system not use the expected planned delivery time from the info record?
The MRP group in material master has the flag 'Scheduling according to purchasing info record or agreement' maintained for plant code used
Source List entry is correct and matches the special procurement key.
What surprised me the most that although MRP picks up the correct source, it does not look at the PIR for that source does not populate the PIR in the requsition. However, manual source determination considers the PIR populates the PIR number

PIR not included for MRP

hello,
while creating the PIR for the material after making user settings, system is displaying the message "planned independent requirement not included in MRP".
Regards,
Sarfaraz
Edited by: sarfaraz lodhi on Dec 18, 2008 1:15 PM

Hi,
Check in User Parameter.Check Box for Version Active is not tick or inactive.That's why system will not consider it for MRP.
In that case you have to activate that inactive version either manually in MD61 or by MS64 (Copy version)
Regards,
Dhaval

PIR-MRP

Similar Messages

Maybe you are looking for