Planned orders overlapping

Hello,
How to overlap the planned orders of the component to that of the superior material assembly?
Lead time for the superior assembly for manufacturing 10 piece is 2 days. Say the start date is 31.12 and end date is 02.01
The lead time for the component for manufacturing 10 piece is 2 days. So the end date will be 31.12 and start date will be 29.12.
But in practice, the superior material assembly production should start after 1 piece of component is manufactured instead of waiting for the entire quantity of the component is manufactured.
So how to overlap the above planned orders precisely with time also?
Regards.

Hi Leon,
Thanks for your inputs.
Replying to your first point, it is applicable for the routing of the same material. But in our case there are two separate routings i.e. for superior assembly and the other for component.
Replying to your second point, i tried this option also. Basically the lead off-set time relation is maintained between the start date of the superior assembly and the finish date of the component. This remains to be static irrespective of the lot size. It does not serve the purpose as the overlapping period remains constant. Is there a way out where the lead off set relation can be maintained between the start date of the Superioir assembly and the start date of the component?
Regards.

Similar Messages

  • Firmed planned order creates a type of firmed horizon

    Hi Gurus,
    we had following system behavior the other day (actually a few months ago) that we weren't able to explain.
    It was beginning of November and a colleague of mine was creating his production schedule for the week before x-mas (i.e. another 7 weeks in the future). He was working at it and was called away for something and postponed the planning to another day in the week. The next morning he noticed that the MRP considered everything between today (must have been around the 5th of November) up until the 18th of December (the day he had firmed the planned order to) as a firmed horizon and didn't want to put any planned order inside.
    Even worse... all planned orders created by the MRP - now scheduled for after the 18th - had an exception message to schedule them in, as they came too late.
    Did anybody ever experience this behavior? If yes, please let me know, where I can manipulate this!
    Any help greatly appreciated!
    Thanks & regards,
    Bobby

    Hi Rupesh,
    first of all: thanks for joining!
    here are the answers to your questions:
    1.) lot-size = EX (i.e. not periodic)
    2.) no overlaps defined for EX in OMI4
    3.) no time fence and the rescheduling horizon is set to 100 days
    Looking at the rescheduling horizon and what is described in the OSS-note, I think I found it. The system actually works as designed. What we failed to do was to update the factory calendar with the downtime over x-mas back then. If we had done so, the demand would have been pulled forward, which means that the firmed order would have been consumed, instead the demand was distributed over the following for weeks.
    With the rescheduling horizon being so long, the system used the firmed order to cover all up-coming demands first using the firmed order before the MRP created other planned orders. It just happened that this one order was so big that it covered everything until then and that it looked like a "firm period".
    Thx for your help!
    Points will be awarded for pointing in the right direction...
    Regards,
    Bobby

  • CIF error "Planned order Locked"

    Hi,
    in the cif queue manager, i had a queue(R3 Inbound) with error " planned order locked", when i reactivated the queue it disappeared.
    but what could be the cause of the error. please share your ideas,
    Thanks,
    Dhanush

    Hi Dhanush,
    There are multiple causes for this in which you need
    to check and fix the exact cause
    1) Sequential planning jobs in which one job either in
    foreground or background clauses or overlaps with
    the other one leading this error.
    2) Check SAP note 332881
    3) Check in sm12 any user lock or application lock is
    found during this time interval
    4) Run /sapapo/ccr for planned orders and check
    any errors noticed after iteration
    5) If you know for a location product in which lock is
    observed, then delete the planned order and try
    recreating it and check the error whether repeating.
    If working good, then you can delete all orders and
    regenerate it
    Regards
    R. Senthil Mareeswaran.

  • Error while creating a Planned Order

    Hi SAP Experts,
    I have an error encountered while creating a Planned Order which is "Mode linkage problem with mode number".
    Diagnosis:
        An application program called an LCA routine and the following error occurred:
        An order has at least one condition with mode linkage with the same mode number. The activities of this condition must have compatible modes. The modes are compatible when each mode of one activity has a mode for the other activity with the same mode number. The first activity that violates the condition is given in the return code table in ABAP.
    Please enlighthen me what is this error and what should be done to this error.
    Thanks in advance,
    Raymond

    Check the PPM or PDS being used in the Planned Order.
    Most likely you have a Setup Activity followed by Produce Activity. However the Mode (i.e. Resource) used in the two activities are different. The same Mode needs to be used both in Setup and corresponding Produce activity.
    Hope this helps,
    somnath

  • Creation of SNP planned order based on PDS

    Hi,
    I'm a APO developer and I have the following problem:
    I would like to create a SNP planned order based on a PDS (like e. g. in the planning book when you input a number into a cell in the "Production (Planned)" line).
    Up to now I've only managed to create such an order without using the PDS.
    Can you name me a function module which allowes me to do that?
    Thanks in advance.

    Hi,
    I've now managed to create this kind of order.
    I set a breakpoint at the function module /SAPAPO/DM_PROD_ORDER_CHANGE and checked how it was filled in the planning book.
    For those who want to know:
      INCLUDE /sapapo/constants_om.
      CONSTANTS:
        lc_order_type_1f        TYPE /sapapo/om_order_type VALUE '1F'.
      DATA:
        ls_prod               TYPE /sapapo/msnp_prod,
        lt_prod               TYPE /sapapo/msnp_prod_tab,
        ls_sources            TYPE /sapapo/sources,
        lt_sources            TYPE /sapapo/sources_tab,
        lv_matid              TYPE /sapapo/matid,
        lv_locid              TYPE /sapapo/locid,
        lv_vrsioid            TYPE /sapapo/vrsioid,
        lv_tstfr              TYPE /sapapo/timestamp,
        lv_tstto              TYPE /sapapo/timestamp,
        lv_simsession         TYPE /sapapo/om_simsession.
    lv_vrsioid = '000'.
    * Create SimSession
    CALL FUNCTION '/SAPAPO/TSIM_SIMULATION_CONTRL'
        EXPORTING
          iv_simversion              = lv_vrsioid
          iv_simsession             = lv_simsession
          iv_simsession_method = 'N'
          iv_perform_commit       = space
        EXCEPTIONS
          lc_connect_failed        = 1
          lc_com_error             = 2
          lc_appl_error            = 3
          multi_tasim_registration = 4.
      IF sy-subrc <> 0.
    * MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
    *         WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
      ENDIF.
    * Get PDS
      CALL FUNCTION '/SAPAPO/MSDP_SNP_PPM_VALIDITY'
        EXPORTING
          iv_vrsioid      = lv_vrsioid
          iv_matid        = lv_matid
          iv_locid        = lv_locid
          iv_tstfr        = lv_tstfr
          iv_tstto        = lv_tstto
          iv_planstart    = lv_tstfr
          iv_planend      = lv_tstto
        CHANGING
          ct_sources      = lt_sources
        EXCEPTIONS
          wrong_interface = 1
          error_occured   = 2
          OTHERS          = 3.
      IF sy-subrc <> 0.
    * MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
    *         WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
      ENDIF.
      READ TABLE lt_sources INTO ls_sources INDEX 1.
      ls_prod-version       = lv_vrsioid.
      ls_prod-matid         = lv_matid.
      ls_prod-locid         = lv_locid.
      ls_prod-plobid        = '9AMALO'.
      ls_prod-tstmp         = lv_tstfr.
      ls_prod-catgr         = 'PP1'.
      ls_prod-categ         = 'EE'.
      ls_prod-categ_prku    = 'EE'.
      ls_prod-categ_prse    = 'EL'.
      ls_prod-kz_prod       = '9APPROD'.
      ls_prod-kz_prku       = '9APPROD'.
      ls_prod-kz_prse       = '9ADMDSE'.
      ls_prod-produ         = '1000'.
      ls_prod-proid         = ls_sources-trpid.
      ls_prod-mosta         = gc_new.
      ls_prod-order_type    = lc_order_type_1f.
      ls_prod-is_fixed      = 'X'.
      ls_prod-snp_is_header = 'X'.
      APPEND ls_prod TO lt_prod.
      CALL FUNCTION '/SAPAPO/DM_PROD_ORDER_CHANGE'
        EXPORTING
          ic_database           = 'LC'
          ic_application        = '4'
          iv_simsession         = lv_simsession
          it_prod               = lt_prod
          iv_netch              = 'X'
        EXCEPTIONS
          material_not_supplied = 1
          location_not_supplied = 2
          OTHERS                = 3.
    * Merge simulation version (to commit order changes)
      CALL FUNCTION '/SAPAPO/TSIM_SIMULATION_CONTRL'
        EXPORTING
          iv_simversion                = lv_vrsioid
          iv_simsession                = lv_simsession
          iv_simsession_method         = 'M'
        EXCEPTIONS
          lc_connect_failed            = 1
          lc_com_error                 = 2
          lc_appl_error                = 3
          multi_tasim_registration     = 4
          target_deleted_saveas_failed = 5
          OTHERS                       = 6.
      IF sy-subrc <> 0.
    * MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
    *         WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
      ENDIF.

  • Issue in creation of Planned Order

    Hi all,
    There is a customer requirement on 08.02.2010 and there is shortage quantity as we don't have enough stock in the warehouse to cover the cust req. So when I run the MRP, planned orders are not getting created on 8th. Can you please tell me what could be the reason?
    Regards,
    Brijesh

    Hi,
    Are you saying that the planned order is not getting created at all or is it being created for an earlier date?
    If it is not being created at all, check in your sales order, whether the schedule line category is CP i.e. MRP relevant & in MD04 you notice the demand. Also check if the material is MRP planned & has a planning file entry (check using MD21, if no entry, make an entry via MD20).
    If it is being created, but at an earlier date, then check the lot sizing procedure. It could be that the lot sizing procedure is weekly or monthly & system has combined the needs & put a supply proposal at an earlier date.
    Check the above & revert with additional info if it does not resolve the issue.
    Regards,
    Vivek

  • User exit/ badi needed for planned order create/change,collective ATP check

    Dear All,
    I'm looking for a user exit/ badi which can be used for planned orders at the stage of
    mass collective availability check (COMAC tcode) update; or at some other relevant stages of mass update of planned orders.
    I need after collective availability check to perform the following:
    1) to copy date from "total comitment" field on header tab of planned order and paste it (replace old date) to order finish date on header screen
    then
    2) to start a scheduling.
    Very appreciate your help.
    Best Regards,
    Andrey
    Edited by: Andrey Kruglov on Apr 15, 2010 3:06 PM
    Edited by: Andrey Kruglov on Apr 15, 2010 3:07 PM

    Dear,
    Use the BAPI : BAPI_PLANNEDORDER_CHANGE
    Or use the function module MD_SET_ACTION_PLAF for Schedule planned order.
    and the transaction MDAC Execute action for planned order
    This function module includes the following actions:
    Explode BOM
    Explode BOM, check availability
    Check availability, only explode BOM in the case of a requirement
    Check availability, do not explode BOM
    Reset availability
    Change planned order data
    Schedule planned order
    Delete planned order
    Assign the key for the respective action control to the materials in the material master (MRP 4 view).
    Please refer this thread,
    Re: MDVP for collective orders
    Regards,
    R.Brahmankar

  • MD06  Issue - Planned orders not getting displayed

    Hello,
    Planned order with the exception "Newly created order proposal" does not get displayed in MD06 with the option "Only Unprocessed MRP Lists" in the processing indicator.
    I am running MD06 report with the following parameters:
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    MRP Controller
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    My material which has a newly created planned order thorugh MRP run with exception "1 - Newly created order proposal" does not get displayed.
    Only when I specify Only processed MRP lists or All MRP LIst in the processing indicator, this material gets displayed. The planned order is for a Stock Transfer order to this plant (receiving plant). How is the MRP LIst processed?
    Please help me out with this issue.
    Sincerely,
    Ketan

    Hi Ketan,
    When you execute the MD06 report, you would find a column with the heading CI, if am right it would be just after the MRP cntlr, here you would find a Pencil & a tick mark. If you find them both, it means the row is unprocessed, but if you find only a tick mark it means that the row is processed.
    So now check for the planned order, it would be just a tick mark & hence would be showing only for the processed MRP list or all MRP lists.
    To process a row or unprocess, just click on the icon & it changes.
    Check & revert if it answers your query.
    Regards,
    Vivek

  • Restrict Product Allocation if Planned order is not getting created

    Hello All,
    We have a scenario that when ever a Sales Order is getting created, Product allocation assignment will be done automatically and planned orders will be created for that requirement in APO.
    There are some cases where in because of wrong Variant Configuration, Planned orders wont be created. Our requirement is to delete the Product Allocation automatically or to stop the product allocation assignment if the planned orders are not created.
    Do we have any standard setting for doing so or Kindly suggest me some BADI's which can be used for it.
    Thanks in advance.
    Best Regards,
    Srinivas.D

    Srinivas,
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    IMG > APO > GATP > General Settings > Maintain check instructions
    Best Regards,
    DB49

  • Planned Order to Purchase Order report in SAP

    Dear All
    The Business process is Planned Order - Converted to Purchase Requsition - Converted to purchase order .
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    Regards
    Shyam

    I have never seen a standard report, build a query based on tables PLAF, EBAN and EKET should be involved

  • Production order and planned order qty should not consider in MRP

    Dear All,
    i do not want to consider the previous month production order qty and plenned order qty (Nothing but WIP qty) in the current momth MRP, but the stock has to consider in MRP.
    Example,
    Before MRP,
    material : XYZ
    Stock : 1000
    Prod Qty : 500 for 02.04.2008
    PIR Qty : 2000 for 02.05.2008
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    Stock : 1000
    Prod Qty : 500 for 02.04.2008
    PIR Qty : 2000 for 02.05.2008
    Pld OrdQty : 1000 for 02.05.2008
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    Even then also the planned order qty is generating for the "500" only.
    please give the solution for the above said requirement.
    thanx in advance
    Regards
    Srinivas

    hi
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    Reward points if useful
    Amit

  • Planned order and Production order Not appearing cm21 transaction code

    Hi
    I have created a planned order for a material through MRP run
    As soon as the planned order is created its available in the cm21 transaction code . But once i dispatch the planed orders , the planned orders can be seen only as a BAR in the upper right side of the screen .
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    Thanks and regards
    Sankar N

    Hi Pradeep
    I have checked the generate capacity requirements and it worked ,Thank you
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  • Planned Order Report for WBS

    Hi expert,
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    Shubin

    Hi Balachandar，
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  • Planned Order creation for Sales Order and Purchase Order

    Hi
    We have a following requirement.
    In normal scenario when we have demand for material  which was created by MD61 and in addition to that if there is Sales Order the 1st planned order gets revised.To better expalin this consider possible scenario
    You create plan via MD61 for 200 qty .The system creates Planned Order for 200.
    Now there is Sales Order for 150 peices.Then what happens is original  Planed Order of 200 is changed to 50 and another planned order is created for 150 peices.The requirement is not summed.
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    What I want to know is there any way wherein the system will reduce the original planned order (similar to Sales Order scenario)
    Regards

    Hi,
    Use Strategy 52 in urs case.
    PIR witll be created .
    None convertable planned order will be created.
    Once you get sales order for that material.
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    Planned order 10 qty.
    Sales oder 6
    Planned order for SO 6 qty
    Planned order through pir will become 4 qty.
    Regards,
    Vishal

  • Purchase order vs planned order vs process order vs production order

    Hi,
    Kinldy explain difference between the  Purchase order,  planned order,  process order and production order?
    Thanks & Regards
    Ravi kumar

    Hi Ravi,
    In simple terms:
    planned order - A procurement proposal generated by the system to meet a need, this can then be converted to a production / process order (for internal procurement) or into a purchase reqn & in-turn to Purchase order (for external procurement)
    Purchase order - A firmed procurement proposal which is sent to your vendor (external procurement) to supply the items as per your order
    process order - A firmed procurment proposal which is used for in-house procurement, this is used in process industries eg: chemicals, oil & gas etc 
    production order - A firmed procurment proposal which is used for in-house procurement, this is used in discrete production industries
    Based on the above am quite sure you should be able to figure out the differenced. If any doubts revert.
    Regards,
    Vivek

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