Same BOM for 2 FERTS

Hi SAP Gurus
I have some 8 components (all stockable items) for a particular export FERT which is catering to a particular export customer..
Due to some obvious reasons, if the same FERT goes to other overseas customers, I am suppose to show a different FERT part number. By maintaining the same BOM of one FERT, how can I do OBD for the alternate FERT part number, thus the stock of 8 components should also reduce??
Thanks and Regards
G. Lakshmipathi

Hi,
You could use Customer material info records for your requirement.
Please find more details in the link below:
http://help.sap.com/saphelp_47x200/helpdata/en/dd/55f940545a11d1a7020000e829fd11/frameset.htm
Reward if helpful.
Thanks

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Adding alternate component in the same BOM for 2 level BOM setup

Hello,
I have a BOM with the following setups -
BOM_A components are BOM_B, Comp_A1, Comp_A2
BOM_B components are Comp_B1, Comp_B2
The need is to have an a BOM with components Comp_B1, Comp_B2, Comp_C1. if I create this as an Alt of BOM_B, how can I use this alternate in BOM_A?
Can anyone please let me know if there is a way to specify the alternate of BOM components in multi level BOM?
Regards,
Manju

Hello Manju,
Can you please specify the exact business requirement.
Why this is required at BOM Level?
If BOM_B (comp_B1,comp_B2 & comp_C1) is Alt. bom & WIP job completed using this Alt. BOM then syste will take care / consider valuation as per Alt. BOM for first level bom (BOM_A) WIP job.
Thanks
NS

No Bom Explosion for Fert material

I try to create a BOM where a A1 material(FERT) is link to 3 raw material, A, B and C. Enter the qty in MD61 independent requirement, after that i tried to run MRP and found out that there is no requirement/PR created for the 3 raw materials, only the A1 has the indep requirement. seems there is not BOM explosion.
After that i try to create B1 material(SEMI) is link to 3 raw materials as well. But the 3 raws material able to show the requirement/PR after the MPR run.
Am i miss out any step in the config for the material type? or may be other steps?

Dear ,
MRP will explode BOM for FERT or HALB which has valid BOM , based on the following set up :
1.In MRP4 view of FERT/HALB , keep BOM Selection method -Blank or 1 .If you have Production Version with valid Lot size , Valididt dates (To/From ) , then keep the BOM selection method as 2/3.
In case of Blank , MRP will selt the BOM as per the Qty or BOM lot size ( Valid Lot Size-TO/From -CS02-BOM Header )
In case of 2/3 -System will Check the Production Version Validdity or Lot size , select the PV and explode .
2.In OPPQ-MRP Plant parametrs -Keep BOM Explosion indicator as Blank -BOM explosion method /order start date .
3.Keep MRP Dep.Req filed in MRP4 vewi of FERT /HALB as Blank ( meand you want to plan the dependent ofr FERT/HALB-BOM Compoenet -a,b,c etc )
4.All the material (FERT/RAW/HALB) should have porper MRP1-MRP4 view parameters like MRP Type -PD , Procurement Type E-In house /F-External procured item .
5.All the material should be Block for Procurement in Basic Data1 -X plant status as 01
6.All of them should have Planning File Entry in MDRE/MD20/MDAB
7.Run MRP in MD02-2,1,3,3,2,NETCH
Hope this is clear .Check Point 1 to Point 4 frist and try
Regards
JH

BOM for Services

Hi,
I am having two questions .
1) Can we have a BOM of Services?
If yes then what is the method to create it.
2) Can we have a mix BOM of Services and Material codes ?
My client is having a requiremnt that he supply to his client products and some services . So can he have the same BOM for both.
What is the process to create it. Is is created by the normal way CS01 T code or some other method is there .
Thanks In Advance,
Lekhram

Hi Lekhram
Instead or looking in the lines of a BOM for service , if ur client requires both service & materials ,let him create a service order for service materials & a normal sales order for salable BOM materials.
Regards
Prasad
Reward if useful

BOM for the Rawmaterial

Dear all,
I need your help to build a BOM for the Rawmaterial, my scenario is:
I have a FERT material as "A'. Which has components B,C,D (B and C are Rawmaterials which is procurred externally and D is a semi-finished product).
I have to maintain BOM for the component 'B' and having components X,Y and Z. (Here the cost of X,Y and Z should not be rolled to the material 'B', so am not maintaining the costing relevancy indicators for the X,Yand Z materials).
Now i have to sent the component 'X' for external processing and bring it back as Component 'D'.
Please let me know how to process the above scenario.
Thanks & Regards
Dhanasekar

Hi,
As per your scenario you are manufacturing FERT A with compmonents as B,C & D. For component B you want to create bom with externally procured materials X, Y & Z.
X is sent for externally processing & bring back as semifinshed product D.
So you can map this scenario as,
1. Create BOM for HALB material D with component as X (with the material master setting as SPK- 30 subcontacting to get it done from outside)
2. Create BOM for FERT material A with the components B, C & D.
3. You don't need to maintain BOM for ROH materials B & C as they are the externally procured materials.
With this scenario when the BOM explosion is done for material A, then dependent requirements will be created for components B, C & D. Purchase requisition will be created for components B & C, and then they will be converted to purchase order. For component D planned orders are created & then purchase requisitions will be created for material X.
Hope this resolve your issue, reward points if helpful.
Regards,
Avinash.

In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM compo

Hi All,
Can you please guide me on this issue please.
Regarding - In MRP Run for FERT, i want to eliminate 3rd level HALB and their BOM components for exploration and planning
My scenario is:
Level 1: FERT1
Level 2: HALB1.1 + ROH1.1 + VERP1.1
Level 3: HALB1.1.1 + ROH1.1.1
Level 4: ROH 1.1.1.1 + ROH1.1.1.2
While performing MRP run i dont want to include the material HALB1.1.1 (Level 3 component) and their corresponding BOM component (ROH 1.1.1.1 + ROH1.1.1.2)
My constraint:
The reason for this is HALB1.1.1 is being manufactured through REM profile with separate PIR and MRP run.
But it is being consumed in FERT1 through intermediate semi-finished HALB1.1. and it needs to include for Product costing.
Note: All materials have been marked as PD - MRP type
Would be a great help from you.
Thanks and Regards
Khadeer Ahmed

Hi,
If you put in FI forums then you will get reply immediatly.
Anil

2 boms for same wbs element

hi all
is it possile to create 2 separate bom of same material for one wbs element ?
e.g.
i have material " M " and wbs element is " W "
so now i want to create 2 boms for this wbs .

Hi,
You can't create more than one WBSE BOM for a Unique conmination of WBS Element/Material/Plant/Usage.
Hope this clears you.
Regards,
Hari.

How to create an alternative bom for the same product

Hi expert,
I want to know how to create an alternative bom for the same product. Can i use the different bom usage to create or use the same bom usage? In addition, how can i use the production version to link the alternative bom for the same product?
Please help me solve the problem.
Thanks in advance for any assistance.
George shi

HI
you can go with t-code CS01
if you have the BOM already and you want to create the alternative BOM then just goto create BOM
and enter the material and plant and uasge system will auto matically prapose the next numner ie, if you have Alt BOM1
then next system will prappose 2.
then you can enter the components as per you requirement
if you go to different BOM usage then sytem will not go for alternative BOM it gives again alt bom 1.
prodcution version you need to craet from mateial master
each version you can go woith alternative BOMS
Version 1 will have alt BOM1
Version 2 can haev ALT BOM2
-ashok

Can we use MRP to plan for FERT in-house produced with PIR's & has Min/Max

Hi SAP Guru's
I have a very critical issue from the client who wants to use MIN/ MAX stock values for planning its finished products (in-house produced)
here is the details of the scenario
Client recieves 2 Excel files every week from customer
1st file contains the Weekly Demand Forecast of FERT material for next 1 year and they upload it in MD61 as PIR's BUT this value is also Inclusive of Safety stock value (ex: if weekly demand entered in MD61 as PIR is 50 and if safety stock value is 10, then actual demand is only 40)
2nd file send contains only safety stock values (for ex in this case let it = 10) to be maintained for the FERT materials
the client wants MRP to plan and trigger based on this PIR's in MD61 and Safety stock level fand plan for FERT, HALB and also ROH materials as defined in the BOM also taking into consideration the current WIP levels (Work in progress for any existing production orders currently being processed) based on the production Lead times values maintained
so what the client wants is they want to maintain 2 stock values, that is one least stock value and other higher value which if stock falls below this point, will trigger production based on the lead time and considering any WIP levels also
(for ex in this case if PIR = 50 and safety stock is 10, MRP run result client wants is = 30 and NOT =40)
so here are my questions
1. is this scenario feasible? use safety stock and min/max level for in-house produced finished which has demand PIRs in MD61 at the same time?
2. Also due to SOX complaince regulations, the client does not want to change the forecast values in MD61, so is it possible to make some settings so that forecast is corrected by WIThOUT including the safety stock value in it? ( for ex: in this case as = 40 only and NOt as 50)
3. which all settings should i maintain like for MRP type or lot size or stock qty levels or anyother customizations if any required so that when we run MRP, can it ignore the safety stock value and generate the client desired output?
thank u verymuch for your time & expert advice in advance

Hi Chakri,
This is not possible as per standard functionality. MRP always creates proposals for the shortage quantity of the safety stock. We have used the user exit in the plant level MRP run to exclude both plant and safety stock in the net requirements calculation.
You have to write logic to convert the safety stock into plant stock in the user exit so there will be no additional procurement proposals...you can create custom indicatar in materail master or linked any existing indicator like MRP group to the user exits so the MRP will checks this and will not create proposals for the selected parts.
If you have any questions then please inform.
Regards
TAJUDDIN

Sub-contract PO for FERT item

Hi,
We have a finished product (FERT) which is assembled In-house using several items.
The same finished product is also assembled at vendor's place.
At present we are going through service PO (MB21N) since we are not able to make a sub-contract PO for a FERT item. In this scenario how shoud we set the master data (MRP2 Procurement views). Is there any way we can do this?
Please suggest, its urgent.
regards
Shivkumar Kanti.

Hi
In Material Master, MRP View 2....for that FERT Product maintain Special Procurement Key: 30....
so when ever you run MRP.....automatically for that FERT product, Sub contracting PR with Item category " L" will be created....you can Convert this     SC-PR   in to SC-PO with Item category "L"
If you already maintained BOM    for that FERT Product...the components will be automatically exploded in SC-PO, Item Details,Material Data....
These Component you can send it to SC-Vendor useing T.Code: ME2O.....by 541Movent type...
After completion of the Assembling, you can get back the FERT product from SC-Vendor in MIGO, useing 101Movement type....that time the components you have provided to vendors are automatically consumed in   543 O-- movement type....
If there is any over consumption or under consumption of your components at SC-Vendor....SAP Best practice provides you the option of Subsequent Adjustment....
Reward if useful
Regards
S.Baskaran

How to enable purchasing tab in BOM, while defining bom for a item

dear gurus,
while defining a bom for a item, there ae various tabs like main, effectivity, OM etc. among that purchasing tab is in disabled state. how to enable that.
pls provide setup and whats actual use of that.
waiting fr reply.

Dear,
For a phantom assy the special procurement key in the material master should be 50. You have done the right thing.
But in the BOM of FERT please remove the phantome assy Off indicator. Once you maintained the special procurement key 50 in material master, the phantom indicator will be acutomatically set in the high level bom.
Hence if you activate the phantom assy off then this will override the phantom indicator
For more understanding please see trhe below links
http://www.sap-img.com/production/what-exactly-is-a-phantom-item-or-assembly-means.htm
Regards,
R.Brahmankar

How to create the BOM for co product

Dear friends,
How to create the BOM for Co product and How the production will create and how the costing will capture for that.
Regards,
Sabhapathy R

Dear Umesh,
How Bom created for co product
By product
Header
xxx
101
mvt
mvt
qty
item
yyy
261
1
zzz
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0.5-
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Same way how we create co product for BOM. pl explain with simple example.
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Sabhapathy R

How to create group bom for multiple plants with different company codes

Dear all,
In my current scenario we have 5 Company codes with a plant with each company. The same kind of materials exist in all the 5 plants, so what i want is when i create any BOM, that BOM has to extend in all the company codes, as with GROUP BOM i can able to extend the same in only one company code.
So how to do this?
Thanks in Advance
Bhushan

For that first extend all the materials to all the plants... In one plant create a BOM for the material..
In all other polants in CS01, click COpy from .. There you mention the matreial and the plant in which the BOm is alerady available..
karthick

How to Generate Diffrent Subcontarcting BOM for Diff. Vendor in MRP

Hi Experts,
Ii have query @ how to generate to Diffrent Subcontracting BOM for Diffrent Vendor for same material in one plant in MRP(Material Requiremnt Planning)
Example: I have X Finished material having 3 Vendor with their Quota Arrangement with 40,30 & 30% quota. This 3 vendors have diffrent BOM,i.e. Alternative BOM. how shall i generate Diifrent PR with Diffrent Subcontracting BOM for according Vendor.
Pls tell me procedure for this.
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Best Regards,
Dev

Hi Dev,
You can acheive your requirement using Production Version in Material Master MRP 4 view , production versions tab.
Create three different production version as below and assign the same to the Vendor in Vendor Info record Tcode : ME11 / ME12 :
Prod Version                  Alt BOM            For Vendor
01                                       01                 XXXXXX
02                                       02                YYYYY
03                                        03               ZZZZZZ
Assign the Production Version to corresponding vendor in Vendor Info Record.
Goto t.code : ME11 /ME12 put the Vendor (say XXXXXX), Material No , Purchase Org and Plant and seeect the sub contract vendor radio button and press enter.
System will take you to CIR : General Data screen , Select the Purch Org Data 1 and enter the Production version "01" number in the field "Version" save and comeout.
Similarly do it for the other two vendors YYYYYY -02 and ZZZZZZ -03 .
Now if you create a sub contracting P.O system will propose the Alt BOM 1 for the Vendor XXXXXX , Alt BOM 2 for the vendor "YYYYYY" and Alt BOM 3 for the vendor "ZZZZZZ".
Hope this will help you.
regards
radhak mk

Use of Alternate Components in BOM for Production

Hi Experts,
We implement for a customer who are manufacturers of Electronic Products.
There are possibilities of producing a Finished Products with an Alternate Child Parts some times.
Is it possible to automate this.
More examplified below.
XYZ is a Finished Product whose Components are A, B, C.
To produce the same XYZ, the components used may be
A1, B, C or
A, B, C1 or
A1, B, C1. So there are binary concept number of combinations.
Since the components are more in number & there are chain alternates (i.e. if one changes other has to be changed), it is not practically possible to maintain many number of BOMs for a single Finished Product.
Is there any way implement this scenario upfront.
Advance Thanks & Regards
Aru

Hello Friend,
SAP does not have such type of functionality we can make one bill of material for one finished Item.
Manually:-
You may try like make big bill of material ,which have all alternative materials ,raw material in single BOM.
and whenever you make production order delete that materials which you are not going to use that production.
Import from excel file:-
If we want to make combination then goto excel and import it by Data transfer workbench(DTW)
i am working in same industry , i m using same in excel make all combination and varified it engg. then import in Bill of materials as well production order.
for import i have made .bat file AND end user put the excel file in predefined location and click on .bat file it execute and all data import in SAP with using manually DTW.
Thanks
Manvendra Singh Niranjan

Same BOM for 2 FERTS

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