Set up time not considered

Hello ,
I am using PP-PI.
The resource category is '001' machine and having std formulas 'sap001' for setup and sap002 for processing and other formula 'sap006'
The recipe has setup time and processing time .When i run MRP the planned orders are created  but no set up time is considered in it.
I tested the formula in resource and it calculates set up time.
What settings i need to check ?
Also, for the planned order , in det.scheduling tab system shows 'capacty requirments'(in min).
But this does not match with production dates.
Example  - prod dates-  10.06.09 ( 14:00:00) to 24.06.2009(24:00:00) = 10*1440(days avlb capacity) + 14:00 =  14410 mins.
But the capacity req shown is 15000 mins( opr qty *processing time). 
What settings i need to chk  ? kindly advise
Regards
ShankarR

Shankar,
Have you maiantained the scheduling parameters  for planned order in OPU5?
If not then execute the same & under 'Detailed scheduling mark 'Scheduling' & 'Generate capacity requiremnt'.
Regarding the differnce in capacity requirement & scheduling, make sure you use similar formulas in scheduling as well as capacity tab page.
Hope this helps you.
SmanS

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