WM-PP material staging issues

Hi all,
I am working on WM/PP matl staging scenario.
while picking matl. from warehouse i am geting following error message " open qty reduced by available stock"
if i press enter and switching over to TO creatiion and asking for destination storage type and BIn.
Everything is set up in system
pl help to fix
guru

Dear sir,
I am going thro co03 tcode where i am doing WM pick list for picking parts.
I ahve to pick one material which is picklist part ( staging indicator 1)
when i try to pick that part following mesage is coming
Open quantity reduced by available stock
Message no. L3361
Diagnosis
The transfer requirement is to supply material to a storage bin in production. Part of the material required is already in the bin. For this reason, the requirement quantities are updated accordingly.
also while creating TO the material is apperaing in inactive list
i try to make it active and going to stock figures in the next screen it is not picking any reqt qty and open order qty.
when i try to do stock removal in forground it is not picking correct storage type and bin, batch etc..
pl guide me to fix this
if u r giving ur mail id i will send screen shots
pl reply
guru

Similar Messages

Material Staging against planned order

Hi Gurus,
We are using mf60 material staging issue material to production storage location against planned order.
If we select particular planned order to issue the material through MF60 material staging which is issuing correctly. But when if we select other planned order to issue material and for common material system considering the stock laying at production location and netting off further not showing for staging which is incorrect the material which is already issued is reserved for some other planned order.
please advice..
Regards
cs

Hi,
In planned order bom, materials are under dependent requirement, and not in reservation.
Unless you convert it to production order, the dependent requirement will not be converted to reservation.
I think its okay,
If you have any special stock indicator for this then it will not consider the stock,
Regards
Raghu

Material staging during Process Order..TR issue

Hello,
For creating a TO I am going to transaction LB13 for a Process Order but I am not able to see the TR.
When I went in the Process Order and manually clicked WM staging I found that there is an error as mentioned below. The problem is it is an issue for only some Process Order as most of the other Process Orders are getting the WM staging(TR created automatically) and I can see in the LB13.
Can you tell me based on the error what the issue would be.
Is it something to do with the config in Production Scheduler Profile for TR creation?
No picking request was generated for operation 0020 due to incompleteness
Message no. LP133
Diagnosis
The pick requirement created for the pick parts ( material staging indicator "1") is incomplete. Errors occurred while the system was staging goods for WM. Therefore, the system could not convert all the relevant components into pick requirements. For this reason, no pick requests were created since material staging of only part of the components would cause problems in production.
Let me know ASAP
Thanks
SAP Fans...

Hi,
For the operation 0020 check what is the resource used. Now check what is the supply area you have maintained for that resource or in material master.
use transaction LPK3 and check out the control cycle set-up. the staging indicator should be 1.
Also check the component screen of the process order and make sure the storage location is the same that is used in production supply area.
Also make sure the material has been correctly assigned to that operation for which you are getting issue.
Once you do these changes....you might have to create a new order to test this.
Try and revert back.
Swapnil

Material staging indicator not populating in prod order WM pick list item

Hello,
I have an issue with material staging in an prod order
1) PP-WM interface is activated
2) Control cycle for material is created
3) Production storage location is created for material
4) storage type is 100 for production
5) There is one discontinued material and also the follow up material
6) stock of discontinued material is zero and requirement are passed to follow up material
When we confirm the order the stagging indicator for both follow up material as well as discontinued material automatically populates zero (Non relevence to pick list items) where as it should be one (1 - for pick list items).
One more issue user has manually inserted discontinued material as well as follow up material in production order change mode.
In the BOM of a main material both discontinued as well as follow up material is there with some quantity as a component.
For the same work center, control cycle , production storage location the indicator is populating.
These two material (discontinued as well as follow up) are appearing twice in the WM pick list screen where first two line items are OK and populating indicator "1". But in line item last and second last indicator is not there.
My question is why the stagging indicator is not automatically populating in the production order WM pick list screen in front of components.

Unfortunately, WM material staging via production orders is not possible
from the pull list. Please see the long text of message RMPU 311
(WM material staging for production order reservation not possible):
"You cannot carry out a WM material provision for pick parts from
production order reservations in the pull list". The reasons for this
are cleary explained in the SAP on-line documentation via the
following path :
Logistics -> Logistics Execution -> Warehouse Management Guide ->
Goods Issue -> Goods Issue for Production Supply ->
Material Staging for Repetitive Manufacturing
See the following under the Selection heading :
The choice of the selection type influences which types of WM material
staging are supported in the pull list. However, the pick parts can be
staged via RS headers/planned orders but not with the current BOM
explosion. The release order parts, on the other hand, can also be
staged if the current BOM is used for calculating the dependent
requirements.
WM material staging via production orders is not possible from the pull
list.
I think you may try in CO02 or COR2 for production order or process order.

Multiple posting of Components in MF60 Material Staging

Dear friends
Greetings.
Issue : Multiple posting of Components in MF60
Scenario:REM Make to stock
We are using MF60 Transaction code for Issuing (Material staging) materials against planned order.
User selects the components and qty to be staged and posting happens after pressing save button.
Material issued to the production location by 911 movement
After staging we found that in some of the material documents qty posted is several times in the excess of the
enterd qty. ie , Multiple postings for same material
Ex : Material document reads as below
Sl no         Material      Qty
1              102020      10
2              104255      10
3              102020      10
4              104255      10
5              102020      10
6              104255      10
7              102020      10
8              104255      10
Enhancements :we are using Packet size data for tiny componet issue (ie, To issue more than the requirement quantity)
Is there any enhancements to restrict the material postings in case of multiple lines (excess material issue)
Regards
Jan

Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha

WM Material Staging for Production Order

Hi,
In the process order txn Cor3, Go to > List > WM pick list> the initial screen is Display WM Material Staging for Production Order. In the All parts tab, could you please help me on how to be able to populate the fields in the BSI, Category and Storage Bin. Your help is greatly appreciated.
Thanks

Dear Ellen,
If you set the cursor on 'BSI' field and push F1 you'll get an explanation about the meaning of each category.
'"<i>1" pick list item
This materials are picked according to the required quantity specified in the production order.
'2': Crate or kanban parts
These materials are always removed from the warehouse in full cases. These can be ordered, for example, as soon as a case of needed parts is emptied in production.
'3': Release order parts
Release order parts are scheduled individually and the quantities are supplied manually to replenishment storage bins based on the requirements of production orders and the stock levels in the scheduled production supply areas.
"0" not relevant to WM-PP
These materials are not relevant for WM production supply and cannot be requested using the WM system.</i>'
For instance:
You can set raw materials / SFG as pick parts if warehouse workers have to collect those parts from high racks (from different places) and they have to provide an exact qty for the PrdOrd.
We use '4' (manual staging) for huge alu rolls that are near the machine and WH workers have nothing to do with it - the operators, who deal with the machine, have to put the new rolls on it.
When we issue the PrdOrd the requirements of this material won't appear in LB10 since WH has nothing to do with them.
'Storage bin' filed will contain a value automatically, if your settings are proper.
E.g. you have to define the default 'stock removal' & 'stock placement' storage type on WM view of material master.
Additionally you have to define control cycles for materials you use for your production. (LPK1)
The control cycle says from which storage type & bin you want to consume the components.
BR
Csaba

Rounding Profile for Material Staging

To All
Is it possible to use a rounding profile for materials used in material staging transaction LP12?
Currently it totals production order demands. e.g.
Prod Order 1000000
Material A
Requirement 0.6kg
Prod Order 1000001
Material A
Requirement 0.7kg
So quantity to be staged to the PSA is shown as 1.3kg.
I know I can manually overide the quantity and enter 2 kg and process. However, how can I get LP12 to 'round up' the total quantity so that the screen diplays 2 kg to process instead of manually entering it?
Do I use the Rounding Profile in MRP1?

Rounding Profile is used to define the quantity of the planned orders during MRP run. It's not related to staging.
I wonder if you can use some different strategy in the control cycle : "2" crate parts and this can solve your issue...
But if you can work wtih cummulative quantities from released order, there is no solution in the standard.
Another option to explore is the HU (handling units) .

WM- -Production Material Staging process

hi friends
             i cant do material staging ,i configured the following steps
             1 OMK0 - Check all the settings are ok
             2 PK05 - Supply area is created and assigne to Plant/Storage location
             3 WM PP staging control - check what staging indicator is assigned
             4 Check any storage bin created for Production supply storage type 100 in LS03N
             5 Check in LPK3 whether control cycle is created for ST 100 with bin for plant and suplply area
             6 Also check Supply area is assigned to Work center in CR03
             7 maintain WM1 & 2 views for compnents
i issued the stock against production order. i did TR and TO and stock is showing in the 914 storage   type..
i have the error"no wm relevant components exist function not possible"
then what i do next steps....
pls suggest to me to do production order process
with regards
dinesh
Edited by: code acess on Sep 29, 2011 9:25 AM
Edited by: code acess on Sep 29, 2011 12:04 PM

The system determines the material staging type on the basis of the control cycle and determines the production storage bins, in which the components should be staged.
Please take a look at this topic: WM-PP interface - material staging
This information: Material Staging - Warehouse Management System (WMS) - SAP Library
And this one too: Control Cycle - Warehouse Management System (WMS) - SAP Library
This will help you understand the staging process in detail and is quite easy to read.

Reservation iscersue in material staging MF60

Dear experts,
Our users having issue regarding material staging for production order. Before proceed please take a look of activities performed by users for order confirmation.
1)      Production order creation – co01
2)      Material staging - MF60 – As some of materials are not available to require storage location and available to different one. Here system generates the           reservation no.
3)      Pull list posting- MF65 – post the reservation for stock availability at storage location.
4)      Once stock available for order, order confirmed by t. code ck11n.
Now issue is lying in stage 2 as follows with example –
Order 1 and order no. 2 has been created for material A and B respectively. These both material consist of some of identical/Similar component like A having x, y and z whereas B having x, y and m. here X and Y are identical in both BOM.
Now when user stage the material with MF60, he must have to stage first order first and post the pull list otherwise system does not shows similar components in staging step, or only shows those material to stage which are not identical for production order of B.
Is it due to collective requirement indicator set in material master ?
Please suggest the solution. and reason for issue
With best regards,
Manish K. Bachate

Dear muhammad,
You are right. Users always unchecked the include all req. indicator from global setting.
Well if we check this indicator while staging, would it consider all req. for that material or only for that order ?
Secondly as i said in issue post, this problem is arises when there are 2 prod. order which having similar component. until and unless i stage first order material, it wouldn't shows requirement for 2nd order while staging.
Can you please suggest solution for above issue or what changes we require to made in our transaction method.

Batch search strategy in WM material staging

Hello all,
I have a issue of batch determination when I do WM material staging through transaction LP12 & further TO creation through transaction LB13.
We have set a batch search strategy in transaction LS51 for WM/Movement level i.e. for WM02. We have defined a search strategy for movt. type 319 with criteria as Shelf life expiry date is >1 day & defined a sort rule as ascending order. Hence our expectation is that system should automatically search for available material batch with First shelf life expiration date. However, we found that the system is picking up the batch which is having shelf expiration date later than the batch available in system which is having early expiry date. I am unable to trace the cause for this . As I know the batch search strategy for WM TO related setting is in LS51 & we have already maintained the same as explained earlier.
Can anybody help me in resolving this issue? Do you know anything more specific settings required to fix up this problem.
Thanks much in advance for your kind help in this regard.
Parag K.

You need to configure WM Stringent FIFO strategy forstock removal in this scenario. Other Strategies for stock removal don't always guarantee that stock is picked in the order of nearest SLED. Please check
http://help.sap.com/saphelp_erp2005/helpdata/en/c6/f845944afa11d182b90000e829fbfe/frameset.htm

2step picking for Material staging

Hi All,
We are thinking of implementing 2 step picking for Material staging process (Production area). Please share the overview in terms of how different it is (customization settings/process flow) for material staging process as against the picking for deliveries.
Regards,
Ramachandra DN

Hi,
Just some ideas:
1. Users should create production orders with same parameters (order type, organisational level, etc), materials, etc...
- if it works for both of them then the problem might be that they use different parameters during their normal works...
- if it works for only one of them the problem is likely user-dependent... You can try it with other users...
2. Are you using immediate TO creation?
If yes, please read note 566090. This note explains how it works and also suggests the use of mail control >>> you will get message via mail why it doesn't work...
3. If you are using auto TO creation...
...system creates the TOs from the TRs via report RLAUTA10. This should be run as background job. I don't think you use this since you mentioned that the TO is created immediately from the TR.
However, if you use this, some development should work, and I think you should check the development and the paraemters of thie mentioned report (why it works in user-dependent way)...
http://help.sap.com/erp2005_ehp_04/helpdata/EN/97/91cfd2571211d4b3210050045571f7/frameset.htm
4. The issue might be authorization related, see point 1.
Regards,
Csaba
Edited by: Csaba Szommer on Jul 23, 2009 9:43 PM

Rounding material quantity on material staging

Hi everyone,
I have a situation that while material staging, every material is listed as exact quantities. But I need to round the quantities according to their unit of entry, pallet, packet etc. Could you give me a solution alternative?

Hi,
Maintain unit of issue in material master view PLANT DATA STORE.1 as per your requirement.
The try with MF60, material staging,
Regards,
Suhas

Material staging indicator

hi friends,
i just want to know if the material staging indictor for production supply field was left blank,what will the system do to the material posting any movement.thanks and God Bless You!

Hey, Allan
If you are working with WM you should check the following:
- the workcenter in the routing or recipe has a Supply Area defined at header. (CR02)
- component should have WM view defined in material master (MM03 or MM01)
- Component has a control cycle: LPK1 or LPK2, where you state the storage type, supply area and indicator.
- According to the Issue SLoc in MRPViews (MM02) components can be supplied from MM or WM. If they are coming from MM, they are not going to arise in Picklist.
Let me know how is your actual situation.
Dario

Material Staging time in Schedule Lines (Shipping Tab) of Sales order

Hi Gurus,
I would like to know how the time is arrived at, in the Schedule line of a sales order.
I have maintained the Working times in the Factory Calendar. via Route Dependent with Pick Pack time as 3 Hrs 30 Min.
and working time in Shipping point is from 08:00 to 20:00 hours.
When i create a sales order now, i could see that material staging time is determined.
But now i would like to know, what time should be determined here.
Thanks in Advance,
Regards,
Vasim.

Hi,'
The following link
http://help.sap.com/saphelp_scm70/helpdata/EN/3a/92e217b3f54a5eae7a4ac8a99e5e87/frameset.htm
details on material staging in GATP.
Regards,
Mrinal

Best practice - material staging for production order

Hi Experts,
could any of You pls, support me with some hints of best practice how to handle material staging WM-PP interface in a certain case?
Up till now we had a system, where production had no separate location in IM, but one location existed including raw material wh and production. In the same time in WM we had separate storage types for production and raw materials u2013 hence we did material staging transferring goods only inside one IM location between different WM storage types. The material staging should be done based on separate prd. orders.
Now this need to be changed and separate location need to be handled in IM for production u2013 which means the staging should be done between different IM locations and WM administration also need to be handled.
Up till now we used LP10 for staging, then LB13 for TO creation etc. We can keep going like that, but if do so, there is another step required in IM u2013 movement 311, where material numbers and qty need to be added manually to finish the whole procedure. I would like to avoid this u2013 which makes the administrational procedure quite long.
I have been checking the following possibilities:
1.     Set released order parts-staging at control cycle and use MF60 for staging u2013 but I can not select requirements based on pro ordders here (only able to find demand if component including into selection)
2.     Two step transfer 313/315 u2013 but this not a supported procedure u2013 313 TI /TO / 315
3.     Try to find solution how to create 311 movement based on TO or based on WM stock at certain storage type / dynamic bin.
I have failed.
So, could any of You pls, support me with some useful ideas, how to handle material staging where 311 included and definetly the last step of procedure, but administrator does not need to enter items manually one by one in MIGO.
All answers will be appreciated

Hi,
Storage location control should be able to take care of your problem.
If you want to stage the material to a different IM location then the WM location then make the following settings
If location xxxx is your WM location and location yyyy is your Production location.
You have defined Production storage type ZZZ for production storage location YYYY and have maintained the supply area for the same
In WM configuration - For interfaces - IM interface-Control of Assignment "Plant / Stor.Loc. - Whse Number"
Assign location XXXX as the Standard Location. Maintain entry donot copy sloc in TR for location YYYY
In WM configuration - For interfaces - IM interface- Storage Location control for WH
This entry ensures that there will be a WM tarnsfer Posting between your WM and Production storage Location automatically when you confirm your TO. You can have this done via a btach job also if you want cumulative posting. (schedule job RLLQ0100)

WM-PP material staging issues

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