Background MRP Run Some times Planned orders are not generating.

Dear All,
We run MRP in the background at plant level once in a month. Some time we do not get planned order for the material in MD04. Than we run MRP (Selected material only) manually through MD01 considering MRP control parameter 13132.Than only we get planned order. Plesae let me know why it happens? Please give your comments on this.
Thanks & Regards
Kundan Kumar

Dear Kundan Kumar,
First check the output list or the results of MRP run in SM37,find out for how many materials it has
throwned out error,I hope in this list you can find out the materials.
Then the next step you have to check once again the material master settings.
Instead of running in MD02,first check whether was there any issue in master data,or if this happening
repeatedly for the same materials and work around.
Regards
Mangalraj.S

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Materials was set before with 1 day in house production , no matter of lot size.
Based on routings I updated material master with processing time depending on lot size.
What is bottering me now is that planned orders are not taking into account processing time. (e.g. based on my processing time 1000 pce are produced in 3 days, but planned orders show me that 1000 pce are still need in 1 day , but it can not be produced in 1 day ).
what did I miss?
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Hello Simona
The in house production time from tab MRP 2 is lot size independent.
However, on tab work scheduling you can define a lot size dependent times.
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Either you enter the in-house production time. If required, you can get the system to update this value from the routing.
Or you enter the setup, teardown, processing, and interoperation times. If you maintain these values, the system determines the in-house production time on the basis of lot size.
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BR
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I use MD61 to create PIR , i can saw PIR in MD04 sceen.
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Could anybody can help on the topic ? Thanks !

Dear Denny Sheng
i think you are asking about two different things:
1) you have enter PIR in md61and those are reflected in md04,but when you take MRP Run( md02) planned order are not created.This is because there must be stock of material available
2) The planned order are created when you run md43.This means you have selected MRP Type MPS.please check .
Regards
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Now we are not able to see this Plan Order in COOIS.
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Dear,
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HI,
Our bussiness is make to stock and repetetive manufacturing.
We have a prob in running MRP, i enter the demand in MD61 on day basis and after running MRP for some materials all planned orders getting generated wrt to demand but for some materials only some planned orders getting generated means it's not taking full demand ex i have material A and paln is 1000 for 10days i entered demand in MD61 for 10days 100 each and if B material is having same 1000 demand so i enter 100 each then i run MRP and the out put is im getting 10planned orders with 100 each qty for A material where as for material B im not getting full 10 orders only 2 or 3 with 100 each what could be the reason ?
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Edited by: kiran kumar on Mar 23, 2010 10:19 AM
Edited by: kiran kumar on Mar 23, 2010 10:20 AM

Dear Kiran,
As your saying it is Make to Stock, system will consider Availble stock in Net Req. Calculation
what is startegy mainatined for A & B
if you go with Strategy 11 then system will not consider the stock & Creates the requirements
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MRP run - misalignment for planned order between Date and Production Date

Hi All,
We've just integrated SAP for a new plant.
The MRP runs based on Routing Lead Time for Make materials instead on Material Master Lead Time, for Capacity Assessment purpose.
When requirements dates lay in the past, MRP performs forward scheduling starting from current date and properly defines Production End Date according to Routing.
By checking MD04, for the proposed Planned Order, the basic date is same as Current Date (= same as Requirement Date) instead of being same as Production Date.
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we have already done this configuration in OPU5 but it doesn't provide any benefit.
Below how we configured it:
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Could you take some sample items struck for order conversion and check
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case with you, try generating the PPM first for that sample item and retry
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Dear All,
We are facing a problem that when we execute the product heuristics for a particular location - item, planned orders are not getting generated as per the demand element in the current period but they are getting generated in future period say six months from now... We could NOT understand that Why the system is pushing the orders in future period. We have checked the following parameters :
Calendar is active for the period upto DEC"2012.
Time Streams have been genereted for the particular resource.
Resource(s) do exist in Live Cache.
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With Best Regards,
Sanjeev Chugh
06-JAN-2012

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Did you maintain any value for planning time fence, and if yes, how big is it? This could be one possible reason why system is not able to plan the orders (also depends on what Heuristics you are using).
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Hello All,
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Extra plan order are created

Hi PP expert
I am facing following prob.
*Mrp type- M3*
*stategy-30(LSF)*
*lot sze procedure - Fixed (1500)*
When cust. Req. come and we run Mrp sytem create extra plan order (3 nos.) after plannig time fence.
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Nitu....

Dear,
The Purpose of Planning strategy 30 is, to Produce for major customers based on the sale order lot size.
However u can plan addtional requirements using the demand management by creating PIR. System will create planned order as in net requirement planning.
Since Becuse requirement type for indep requirements (LSF) defined for Strategy 30 at SPRO.
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Hope clear to you.
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Background MRP Run Some times Planned orders are not generating.

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