Default costing lot size and price unit as 100 in material master

Hello,
The costing lot size and price unit is "1" by default in material master. Due to this in CK11N the costing lot size is coming as 1.
Then we go to MM02 and change the master by making costing lot size as 100 and price unit as 100.
Please advise how can we make this default as 100 instead of 1 in material master. So that everytime we don't need to change.
Is it coming from BOM?
Please suggest.
Regards,
Tapan

Hi Tapan
No doubts, it is ABAP's responsibility to develop it.. It requires ABAP code to be written
The functional specifications need to be given by you.. This BADI is called during Mat Master Creation/Change.. Your Func Specs should cover
1. Which Mat types it should be used for
2. The costing lot size and price unit to be defaulted...
I used it to check Plant = Profit Center and it worked... For whatever checks and validations required during Mat Master creation, this badi needs to be used
Regards
Ajay M

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Costing Lot size in CK11N

Hi,
When we do Cost estimates using CK11N or CK40N the lot size arising is not the costing lot size (We gave 1000).
For ex: We gave lot size as 1000, system give 987 or 990 etc.
I have checked if scrap is playing any role in the calculation. But this is coming for materials even without scrap.
Please let me know what might be causing the problem.
Thanks
Naveen

HI,
Is it for all the materials or for some of the materials.
Check the material master, is it maintained wrongly with some value.
Check in the BOM, is there any scrap % is maintained. Check in the material master also the scarp %.
One more thing, Maintain material master with 1000 as lot size and run CK11n for the same material. Let us know the out come.
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Hi Gurus,
Is it possible to change the costing lot size for the preference calculation?
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and we want to use also the price unit 100 for preference calcalation.
But the preference calculation always take price unit 1.
Is there any possibility to set somewhere the costing lot size for pref.calculation?
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Does really nobody has a hint?

Costing Lot size in Master Material

Hi All,
May i know any settings for default the Costing Lot Size follow by material type?
Example:
Material A - Type is ZFIN - So after i upload material into MM the Costing Lot Size will auto prompt 10,000
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Hi,
There is not setting or Config to set Material Type wise Costing Lot size.
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Hello Gurus,
Please explain me the what is the use of the parameter Rounding Value
,Minimum Lot Size and Maximum Lot Size parameters in the product master and how does it in impact during the Heuristic Run?
Thanks.

Rounding value is the incremental quantities in which the order can be produced/procured. Eg. if orders are possible with quantities 40,60, 80, 100 etc..then rounding value is 20.
Min lot size is the minimum quanity in which order can be produced eg. 40 in above example
Max lot size is the maximum quanitity in which the order can be produced/procured. eg. 100 in our example
Impact on Heuristic run: heuristics takes all the above parameter to plan supply order. eg. if requirement is 55, it will supply plan for 60. If requirement is 120, it will produce two orders - one for 100 and the other for 20. if the reuqirement is 10, the order size will be 40.
Hope this helps.

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1. please explain about lot size and replenishment lead time.
2. please also explain about consumption based planing and in steps explain how to perform manual and automatic reorder point(transc code please)

You use the lot-sizing procedure to determine how the system is to calculate the reorder quantity in the planning run.
A lot size defining the lot-sizing procedure is assigned to every material master record applicable to materials planning.
The lot size is defined in Customizing by the combination of the lot-sizing procedure and the lot-sizing indicator.
Three procedures for lot sizing are available:
o static lot-sizing procedures
o period lot-sizing procedures
o optimizing lot-sizing procedures
You use the lot-size indicator to define the procedure.
The following parameters are also available for controlling the lot-sizing procedure:
o Short-term and long-term lot size
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You define the periods in the section of the screen entitled "End of the short-term period/start of the long-term period".
   The valid from date of the long-term lot size area is defined via:
   - a periodicity
   - a number of periods
   The beginning of the long-term period is calculated by taking today's date and adding the number of periods in the future; the long-term planning period then starts on the next complete period.
   Note
For materials that are planned using the short and long-term lot size,
   it is recommended that you define a maximum MRP period. Defining the
   MRP period has the effect that materials after a certain period are
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   have occurred. This avoids a situation where order proposals created
   with the long-term lot size move into the short-term period because no
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   You define the maximum MRP period in the step, "Define maximum MRP
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o Scheduling indicator
   For period lot sizes, you can use the indicator for scheduling to
   determine whether the availability date;
o is to be set to the first requirements date in the period
o or is to be set to the beginning of the period
o is to be set to the end of the period
o or whether the period start represents the beginning of the planned
   order and the period end represents the availability date (repetitive
manufacturing)
Interpretation of the delivery times
For the lot-sizing procedure, you can also define whether the period
start is to be interpreted as the delivery date or as the availability
date using the indicator, "interpretation of the calendar times".
NOTE
The indicators, Scheduling and Interpr.deliv.times are mutually
exclusive.
Indicator for the splitting quota
For the quota arrangements, you can determine whether the requirements
quantities are to be distributed to several items, that is, whether
they are to be split. With the splitting quota arrangement,
requirement quantities are not simply allocated to the smallest quota
rating. Instead, they are distributed among various sources using the
following formula:
Quantity for source of supply X = Quota of source X * reqmts quantity
Sum of all quotas
Overlapping indicator
The overlapping indicator along with the cycle time in the material
master record are used to split the planned orders into several
partial quantities whereby the in-house production time overlaps by
the cycle time.
Lot-sizing procedure for make-to-order production
In make-to-order production, you can use the indicator, Lot size for
make-to-order production to determine whether,
the order quantity is to be calculated using the exact lot size
the order quantity is to be calculated using the exact lot size and
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maximum lot size into account
the order quantity is to be calculated using the lot-sizing procedure
defined for the short-term area
Maximum stock level variant
The system only displays the Maximum stock level variant field in the
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Min Lot Size and Rounding value

Hello MM Gurus
need a small help!
I m a bit confused regarding the use of Min lot size and Rounding value in material master "MRP 1" view..
can some body teach me a detailed functionlity for both..
As both serve the purpose ..for e.g. my requirement is 7 and min lot is 10 system will create proc.proposal for 10
in similar way if i use rounding value as 10 , then als system will create proc.proposal for 10 only even if requirement is 7.
grateful if you could pl expain me the functionality of both...
another query..if I use Min lot size in material master will the same will serve the puspose of min order qty ( maintained in PIRs)
i'lll appriciate with good reward points...thanks in advnace
Br
Sumit

Helo Guys..
Thanks for valuable inputs..
i have assigned the appropriate rewards ..
pl clear my this doubt also
e.g. for a materials
Min Lot size - 40
Rounding value 25
requirement is for - 35
will it be 40 or 50 ..i understand 50..
j
ust anothe rquery..pl treat this separate issue..and separate rewards will be given
can I use max stock level w/o use of lot size "HB"
e.g. if my max stock level is 80
and min lot size is 30 and current stock is 60
what'll be my proc proposal created by MRP , i dont want system to cross 60 stck,,
Thanks in advance
BR
Sumit

Planned order with Lot size and Planning Calendar in MRP

Hi All
I request your help in understanding MRP results in below mentioned scenario:
Material: A
Planning Calendar: D1 (Monday only)
MRP Type: PD
Lot size: Z1 (this is copy of PK with Period Start = Start Date)
Safety Days Time: 3
Safety time indicator: 2
In house Production time: 1
I am running MRP with
NETCH
Planning mode: 3 (Delete and recreate planning)
scheduling: 2 (lead time scheduling)
"My PIRs are:
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"Friday :08.4.11" ---- "-100"   ------ "0" ----   "-100.00" ------ "0" ----   "-5"
"Monday: 11.4.11" --- "-200" ----- "0" -----    "-300.00" ------ "0" ----- "-2"
"Wed      : 12.4.11" --- "0" ---- "370" ---------- "70.00" --------"20"----- "5"
"Thursday 14.4.11" --- "-50" ------ "0" -------- "20.00" ------- "0" ------"3"
"Saturday 16.4.11" -- "-10" ---------- "0" ------- "0.00" -------- "10" ----- "1"
"Sunday    17.4.112" ---- "-10" ------- "0" ------- "0.00" ---------- "0" ----- "0"
"Tuesday   19.4.11" --- "0" ------- "2000" ------- "2000.00" ------ "2000" --- "6"
"Thursday 21.4.11" -- "-1000" ------ "0" -------"1000.00" ------- "1000" --- "4"
"Monday   25.4.11" --- "-1000" ------- "0" ---------- "0" ----------- "0"------- "0"
"Tuesday 26.4.11"---- "0" -------- "100" -------- "100" -------- "100" ----- "3"
"Friday      29.4.11" --- "-100" ---- "0" ------ "0" -------- "0" -------- "0"
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As shown above the, can you please explain why the planned order is on Wed 12th and it covers 5 days requirement and similarly Tuesday 19th and covers 6 days.
I am not able to relate the relation between Planning calendar and Lot size procedure used. Also what would happen if I make planning calendar valid for two days in a week.
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Thanks dear
Yes you are right the Planning Calendar starts 18.4.11 and ends 24.4.11
Now as far as first planned order is concerned I thought it should be scheduled to start&end on Monday 11.04.11, rather it starts&ends on Tuesday 12.4.11. Also the actual coverage days goes up to 5 days even though its maintained for 3 days.
Similarly the second planned order also comes up on Tuesday 19.04.11 and covers 6 days (more than the setting and planning Calendar of only Monday)
On the whole this is confusing me on Lot size and Planning Calendar relation and how it impacts MRP. Can you please help me on this.
Also if you can throw some details on: how to restrict MRP to give planned order only on, say, Monday and Thursday, as only then it could be produced.
Thanks in advance
Rahul

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Combination of Fixed Lot size and Period lot size

Dear all
I have scenario as follows:
1. My supplier's standard packing size of a raw material is 1000 EA.
2. I want to follow period based lot size to optimise my order and inventory cost. But I don't want to use dynamic lot size which will propose dynamic quantity.
So my requirement is like I want to fix lot size as 1000 at material master and Period is Week. My proposal quantity must be 5000 EA for the following demand pattern:
Week 1:1200
Week 2: 1000
Week 3: 1100
Week 4: 1000
System must consider period as well as fixed quantity.
Kindly throw some light on this.
Advance thanks.

Hi
1.As you are looking for Weekly demand demand quanityt , you have to assign Weekly Lot Size : WB.
2. Goto OWD1 and Create a Rounding Profile which will rounds into Weekly Demand quantity for that plant and simulate .
3.Assign this rounding profile in MMR in MRP1
3.DO NOT assing rounding valu as 1000 .Rather keep it blank
Hope this will solve the problem
Regards
JH

Fixed Lot Size and Assemby Scrap

Hi Gurus,
I've an issue using a Material with Fixed Lot Size (MRP View) and Assembly Scrap.
The system doesn't increase the base quantiy (creating a Process Order) with the Assembly Scrap defined in the Material Master, if you change manually the quantity in the COR2 quantiy will be recalculated correctly.
Anybody can help me?
Thanks
Marco

>
Marco Spinell wrote:
> Hi Gurus,
> I've an issue using a Material with Fixed Lot Size (MRP View) and Assembly Scrap.
>
> The system doesn't increase the base quantiy (creating a Process Order) with the Assembly Scrap defined in the Material Master, if you change manually the quantity in the COR2 quantiy will be recalculated correctly.
> Anybody can help me?
>
> Thanks
> Marco
dear marco,
One changes in my earlier post
IF fixed lot size is 1000, and assemby scrap as 10 %
if the pir is for 900
after running MRP system will create a plan order for 1000
In MD04 , you can see the receipt reqmt as 900 and scrap as 100
i.e System will allocate the scrap with in the fixed lot size
Once the plan order is converted in to process order you can see
the total qty as 1000 and scrap 100
for other lot size system will add the PIR reqmt +assembly scrap %,
Yes you can change the qty in COr2, system will update as per the scrap qty , i.e system will allocate the qty for scrap
for ex , if you are changing the total qty as 10000, system will propose 1000 as scrap,
when you save the order and see the mD04
you can see the receipt/ reqmt qty as 9000 and scrap as 1000
i.e system will allocate the 1000 qty from total qty
Hope you are clear how the fixed lot size is working for assembly scrap

Costing lot size error

Hi Experts,
We have repetitive manufacturing here. I just want to know for cost estimate (Product cose collector) which lot size system will take for costing so also if scrap is also there.
Regards,
Shivkumar Dachawar

Hi Shivkumar
Plz go through the below link hope that it will be useful to you.
http://help.sap.com/SAPHELP_470/Helpdata/EN/90/ba64b7446711d189420000e829fbbd/content.htm

Fixed lot size and Minimum lot size

Dear senior,
My client has the following scenario. His supplier provides the item in a fixed lot size of 100. The minimum lot size to be ordered is 300.
The supplier is a fixed vendor.
I tried to maintain this information in the Material Master MRP views. Lot size - FX, Fixed lot size - 100, Minimum lot size - 300.
However, everytime, the minimum lot size will get reset.
Is there any way , I can maintain this scenario via configuration or any other method?
Thank you.

Hi,
Fixed lot size - 100 means for every 100 quantity system will create one purchase document.
If you selected Lot size - FX - Fixed order quantity , then no need to maintain Minimum lot size & Maximum lot size fields.
Then you have to maintain Fixed lot size filed only.
Ex:
Lot size = FX
Fixed lot size = 100
There is a requirement of 300. Then system will create 3 PO's with quantity of 100 each.
If Lot size is Ex - Lot-for-lot order quantity, then only need to maintain Minimum lot size & Maximum lot size fields in the MRP 1 view.
Ex: Lot size = EX
Minimum lot size = 60
Maximum lot size = 100
There is a requirement of 250. Then system will create 3 purchase documents, two documents with the quantity of 100 and third one with the quantity of 60.
That's why, in your case system is reseting Minimum lot size every time.
If you want to maintain Minimum lot size, then maintain
Lot size as EX
Minimum lot size = 100
Max lot size = 300
It will solve your problem.
Regards
KRK

Met problem to change unit of measure in material master

Our prime made mistake when creating material master with MM01. He used wrong unit of measure EA instead of right one M. And when he recognized this issue and tried to change it with MM02 in view Basic1, system prompt him an error message that "Standard cost estimates for the current period already exist".
So, please help to let me know how can I delete related records about cost estimates and avoid this error. Thanks a lot.

Robbie,
You can delete Cost estimates using T-code: CKR1 , I am not sure if you can change UoM if you have any goods movements on the material. The best option would be create new material with correct UoM and transfer stock from old Material to New one with proper Conversion.
Thanks
Sivaram

Unit of Measure in material master

Hi
I have a Raw material consider (Forging) for which material master is maintained "PC" as Base unit of Measure. I have defined in Additional Unit of Measure as 500 KG = 1 PC. Also my order unit is also maintained as PC.
Here when they procure castings they order it as 1 PC only. But when the actual material comes there may be some variation in weight. The client wants to make payment on actual weight basis only .
Also stock keeping unit and issue of material is done as PC only.
Please guide me how to address this issue.
Regards
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Hi
With the existing master data you can acheive your requirement.You can maintain the price in info record in Kgs or in PO Item conditions tab you can maintain the price per kg.
while doing the miro please enter the actual quantity in Qty in PO price unit in Quantity tab ans save the GR.When you do MIRO, system will propose Qty as 1PC and value as Qty in PO price unit X Price per kg maintained in PO.Please try this solution.
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Default costing lot size and price unit as 100 in material master

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