In-process inspection in repetitive manufacturing

Hi,
My client handles assembling of electronic products. product passes through different set of operations where in it proceeds to the next operation only when the prior operation is approved in terms of quality.
We are trying to go with repetitve mfg but we are unable to understand in-process inspection operation wise. Pls advise is this feasible or we only need to go with discrete mfg with production orders.
Regards,
Sravan Kumar V
Edited by: SRAVAN KUMAR on Oct 6, 2008 6:45 AM

Dear,
1. Setting up inprocess inspection
for inprocess REM you have to maintained inspection type 13 in material master. and select task list. for that you have to maintained inspection point in your rate routing for ex for partial lot quantity based.
2. GR Inspection from production
then you go for result recording for inspection point and do the reporting point backflushed through result recording of every inspection point.
3. At what stage the QM lot is generated .
for that you have to create inspection lot in t code MFPR for your production version and for that inspection lot you have do above work.
Please refer this link also,
http://help.sap.com/saphelp_46c/helpdata/en/8a/a5aadd4adc11d189740000e8322d00/frameset.htm
Regards,
R.Brahmankar

Similar Messages

In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

In-process inspection in repetitive mfg- Inspection type - 13

Hi there,
Can any one please tell me what is the differrence between the inspection type -03 & 13.
As per my understanding the only diff is that 03 is used in discrete mfg & 13 in repetitive mfg...
what is the other differrence ........??
Regrads
Kaushik

Hello Kaushik,
actually you have already found out that 03 is for descrete and 13 for repetive manufacturing. What is the difference?
03 Descrete Manufacturing : Limited production numbers and can be assigned to a customer order. Example: A computer built with various extras (built to order).
Accordingly inspection plans and inspection points assigned can be configured rather freely.
13 Repetitive Manufacturing: Production lines produce the same product in an unlimited number over a longer period of time. Example: Screws M8 x 40 mm (Mass production). In this case inspection plans need a relation to either time, numbers etc.
I hope that this information answers your question.
Regards
Isabelle

Triggering Repetitive manufacturing inspection lot - insp type 13

Dear Expert,
I have activated 13 insp type for my semi-finish material,
in the routing also for the last operation control key has maintained.
Finally in the production version also we have selected the the same routing.
I am not able to create Inspection lot for repetitive manufacturing.
Please tell me what settings need to be done.
Thanks
DON

Dear DON,
Before posting thread please refer to earlier created theards you may find some thing which you were looking for related to your query.
you will definatly find the solution,If the threads are not there then post the new thread with your query.Our great Gurus will help the needy.
please refer to
[In Process Inspection of Repetitive Manufacturing;
for your repetitive manufacturing
if this is not enough,follow this as given below.
MM01/MM02
Activate inspection type 09 at the time of material creation. AND enter the number of days in the field "Inspection interval" in QM view.
This field indicates at what frequency in days you need to trigger the recurring inspection lot.
QA05
Define a variant for recurring inspection lot generation. Refer the below pasted link for the same.
Related Thread
It will trigger the inspection lots according to the date of next inspection date in he Batch.
QP01
You need to keep a inspection plan ready to record results for this lot.
QA32
Record Results for the inspection lot.
Perform UD for the lot.
To create variant through QA05 will not enough. You need to schedule the job, and release them also.
To check whether you have successfully scheduled the job or not.
Run QA05, here you will be able to see a line item for the variant you have created. correct?
1}
So select that line and click on the button "DISPLAY SCHEDULING", if the scheduling is not carried out, it will through the "Message no. 38001 - No jobs found in the display client" else will show the it will show "Recurring insp: job planning: list of scheduled requests."
2}
To schedule the job, select the variant line, and click on the button Schedule, it will lead you to the screen Recurring insp: job planning scheduling; start time.
here you need to define "Job start date" and "Batch job start time", then click on "Schedule Periodically" and enter the at what frequency you want to replete the job run.
At the this frequency (e.g. if you select day 1) then it will run the job daily at the time you have entered at "Batch job start time".
3}
Then replete the 1} to view your scheduling details. And the job is not released then release them else it will again not run and you will not have the lot.
Edited by: vijaysap123 on Jan 25, 2010 11:33 AM

WIP FOR REPETITIVE MANUFACTURING WITH VALUATED SALES ORDER

Dear All,
We are in the process of implementing Repetitive manufacturing with valuated sales order(MTO). I want to clarify whether in this scenario WIP will be generated.
Since, at the time of final backflushing, what ever GR done for finished goods, the GI for its components will be done automatically. The components will be issued based on the BOM. I think in this scenario WIP will not be there.
Please tell me whether i am correct.
regards
ranga

Thanks. I have another scenario. My client wants to transfer all cost of HR,Admin, finance etc and other indirect production cost center cost to production cost center. I mean they want to charge on the product. I have to production cost center. Client will give me the basis for allocating the cost. I have to do assessment and distribution for cost allocation
But, I want to clarify how do i include the admin, hr or finance and indirect production cost center cost in cost component structure if i do the above process.
How to do the cost splitting.
regards
ranga

Options on BOM component backflushing (Repetitive Manufacturing)

We are in the process of implementing Repetitive Manufacturing and we would like some insight regarding BOM
component backflushing.
Our requirements:
1) In a scenario with insufficient unrestricted component stock the entire transaction should be stopped, including the
Goods Receipt of the assembly. We do not want backlogs generated and we do not want a correction dialog box. We
only want the GI of component stock to happen for exactly the exploded BOM quantity or not at all.
2) No opportunity should be given for the end user to modify the GI quantity of the BOM components even if there are
errors.
Unfortunately I have not found a combination of configuration settings in the repetitive manufacturing profile that can
completely satisfy those requirements. Several settings have come close or give us other means of controlling the
process but none have been a perfect fit. We've also looked into setting the stock deficit message (M7021) to "E" but
we are worried about compromising other processes with that approach.
Can you please let us know what, if anything, we are overlooking and what options are available to us to meet these
requirements?

Dear Prasad,
1.Check in the REM profile whether the check box for error correction in dialog mode is mandatory.
2.Check for this authorization object,under the main object C_BACKFL,check for this object BF_POST ,check whether the tick mark
is for all these values.1 Post without correction
2 Display BOM/routing
3 Change BOM/routing
Better not include the tick mark for option 3 and i hope this will solve your problem,
Check and revert
Regards
Mangalraj.S

Repetitive mfg - In-process inspection

Hi,
Can we do in-process inspection in repetitve mfg.
Regards,
Sravan Kumar

Dear,
Inspection Type 13 Repetitive Manufacturing: Production lines produce the same product in an unlimited number over a longer period of time. Example: Screws M8 x 40 mm (Mass production). In this case inspection plans need a relation to either time, numbers etc.
In the material master record for the finished product, you must set the indicator for quality inspection in the Quality Management view. Moreover, in the QM inspection data, you must also select and activate an inspection type with the origin 13 (repetitive manufacturing).
Regards,
R.Brahmankar

Reports for Repetitive Manufacturing Process

Hi All,
Can any one please let me know the Reports FOr Repetitive Manufacturing (Like COOIS/ COOISPI)
I could not find any such for Repetitive Manufacturing.
I need to get the reports for below data.
1. Goods Receipt in certain Period for certain Material with Certain Production Version
2. Component COnsumed.
3. Activities Consumed
Please let me know the Tr.Code for these.
Thanks and Regards
Khadeer

Hy Khadeer,
MCP6 Goods rcpt analysis: repetitive mfg
MCP8 Goods rcpt analysis: repetitive mfg
MCRJ Prod. Cost Analysis: Repetitive Mfg
MCRK Prod. Cost Analysis: Repetitive Mfg
MCRO Matl consumptn anal.: repetitive mfg
MCRP Matl consumptn anal.: repetitive mfg
MFBF Backflushing In Repetitive Mfg
MFHU Backflushing In Repetitive Mfg
MFPP1 PackDemandMgt Repetitive Mfg: Plan
MFPP2 PackDemandMgt Repetitive Mfg: Pack
OKL4 Report Tree: Repetitive Mfg
OKR2 Report List for Repetitive Mfg
OKRM Report Layouts for Repetitive Mfg
OKS2 Generate Reports for Repetitive Mfg
OKSB Import Reports for Repetitive Mfg
OKT5 Cost Comp. Groups for Repetitive Mfg
OLIF SFIS: Setup-Repetitive Manufacturing
OPP3 Customizing Repetitive Manufacturing
OPR4_ Repetitive Mfg and Process Mfg
OSP2 Repetitive Mfg Profile
OSP4 Repetitive Mfg: Distribution Functn
OSP5 Repetitive Manufacturing: Cost Log
OSPF Repetitive Manufacturing Line Texts
OSPT Repetitive Mfg Profile Assistant
OT81 Process Repetitive Codes
Regards
Dhaval

Quality inspection in repetitive mfg

Hi
I have some queries in quality inspection setup for REP MFG.
1. Setting up inprocess inspection
2. GR Inspection from production
3. At what stage the QM lot is generated .
The inspection types used for PP-P1 03 and 04 hold good for above or should I take other inspection type.
Best wishes
Murali

Hi Bhramankar,
I have not got chance to work on the REM Live environment. But I am very anxious to work over it if I will have chance.
I have posted the thread regarding the same about the Order when I read the process scenario form the Library material on [Repetitive Manufacturing|http://help.sap.com/saphelp_46c/helpdata/en/8a/1a1eff4e4211d182be0000e829fbfe/frameset.htm].
Where the last line have link to capture the Quality inspection for REM.
The [Link|http://help.sap.com/saphelp_46c/helpdata/en/8a/1a1d794e4211d182be0000e829fbfe/content.htm] may have leaded me to write such.
If have misguided him, I sincerely APOLOGIES for that. And deeply regretted for the same.
I truly request you to posture some focus over in process inspection in REM and cultivate our information.
I again thank you for your inputs.
Dear Dharam,
The SAP standard inspection type is 13 for REM.
How to capture it? I have a [Document|http://help.sap.com/saphelp_46c/helpdata/en/8a/a5aadd4adc11d189740000e8322d00/frameset.htm] it may help you.
Regards,
Shyamal

REM process flow for food manufacturing.

Hallo,
I want to know what is the process flow in SAP REM for food manufacturing compony?
Thx
Nikam.D.A

Dear Dev,
Check these links for the REM flow along with the T Codes,
Repetitive Manufacturing
REM Cycle..........
Regards
Mangalraj.S

REM: production tracking, rework, and in-process inspection

Gurus,
I have three issues with REM, and I have my own views on them:
1. Rework: In case of discrete manufacturing with the help of trigger functions we can generate an operation (in the same order) or a rework order to cary out reprocessing. But in case of REM we cannot achieve this because there would be no order for inserting new operation and since it is REM we should not generate a new order. The only way is to manually backflush the activities and components (without any reporting point).
2. Tracking: In case of discrete we have a set of system generated production orders through we can track the GRs, confirmations and issues. But in case of REM we can track those parameters only against cost collector. Only way to know the pending activities is to carry out backflushing against planned orders (which are subjected to reduction) and check pending GR/GI/Operations with the help of the remaining planned orders. Are there any standard reports on that?
3. In-process Inspection: Can be achieved through inspection type 13 and lot needs to be generated through t-code MFPR.
Kindly let me know if my understandings are correct. Please let me know if there are other way arounds in Standard SAP.
Thanks in advance!
Snigdho

HI
As In discrete there is no Rework order in REM.For Tracking you need to assign the Planned order to the Prdocution versions in Planning table thru MF50 and then Backflush against the planned order .Check report MCP6/ MCP8 for GR against planned orders.
Inprocess inspection can be done thru 13 and lot generation is done thru MFPR.
hope it is useful.
Regards
Anupam Sharma

Repetitive manufacturing

I have a knowledge question regarding collective entry of confirmations using repetitive manufacturing u2013 transaction MF42N.
Is there an option to get data from planning table (MF50) pre-selected to simplify final backflushing such as:
Preselect all planned orders (PE) of a defined plant for a pre-selected planned production date or all materials with planned orders for a defined planned production date shall be pre-selected.
I donu2019t see an option to preselect open planned orders for backflushing .
I only see the option to manually enter either material or planned order for each single planned quantity from planning table.
It is vital for the central kitchen food production process to be as simple as possible.
Whatever can be pre-selected improves usability of this process for Retailers significantly.
rgds
sandeep

Hi,
Your thought of having pre-select data like Planned Orders (PE) for a particular period in MF42N is really a good one... but I don't see any user exit/anything available for this.
But this could be achieved by developing a custom report, in which you can first fetch data like Planned Orders for a particular period and then provide those details to MF42N through a BAPI.
Again not sure how feasible it would be...
Regards,
Anup

Repetitive manufacturing - CM01 Capacity Requirement

Hi All,
I configured repetitive manufacturing process with lead time scheduling.
Conf. at OPU5 is set as below
Rate.plng horzn - 999
SelID:rate plng - 02
Scheduling u2013 X (selected)
Generate Capacity reqs. u2013 X (selected)
Scheduling level - Via Rate based scheduling
Adjust dates u2013 Do not adjust basic dates, dep reqmt to operation dates
For capacity scheduling u2013 Always basic dates, dep. Reqmt to operation dates
I run MRP (MD02) with option - Lead Time Scheduling and Capacity Planning
I could see required capacity is calculated at tab u201CProduction Ratesu201D & also in menu Planned order >> Goto >>Capacity leveling.
we are unable to view Capacity requirement in CM01 transaction & in planning table MF50.
Regards

Hi,
Select the correct profile in CM01. Menu->Planning->Profiles
Thanks

Repetitive Manufacturing planned order long text

In our scenario, we will use the repetitive manufacturing process with planned order. However, the users would like to attach the long text for each planned order.
Is there any use exit or BADI to support this?
Regards,

Hi ,
i think there is no user exit or BADI which can work in your case.
When we required similar functioanolity we landd up in desigining entirely new Z tocde which would accept the long text ofr the plan orders and save it.
we created coplue of ztables to store the plaf link.

WIP on Repetitive Manufacturing

Hi,
I like to have your help for the following situation:
I have the material VIDRO001 on plant IC created to be used in Repetitive Manufacturing. It has assigned a REM profile and a production version.
For it, I created the material cost estimate. The cost was saved, marked and released. Now, the material has the planned and standard cost for the current period.
The material has a product cost collect (order type RM01) with:
. Costing variant for planned costs PREM
. Costing variant for actual costs PPP2
. Result analysis key 000003
For the product cost collector it was created a material cost estimate with costing status KA (costed without errors).
The valuation variant assigned for WIP is defined with priority 1 on Plan Costs/Preliminary Cost Estimate.
For the product cost collector, I have done the following process:
. Goods issue 15.45 Eur
. Production activities (operation 10) 15.84 Eur
. Overheads (by overhead costs processing) 1.27 Eur
So, in this scenario, I have as Work in Process 32.56 Eur.
However, when I execute the Work in Process Processing, the WIP value calculated is 0.
This processing is done with transaction KKAS with the following data:
. Material VIDRO001
. Plant IC
. WIP to Period 11
. Fiscal Year 2006
. RA Version 0
. Test Run active
. Log Information Message active
Thanks and best regards,
António Oliveira

Hi Suraj,
thanks for your response.
In fact, we have more settings on IMG path you mentioned. On that settings we have:
. Define Results Analysis Keys
000003 - WIP Calculation at Target Costs
. Define Results Analysis Versions
CIFL 0 Planned/Real Version, with the following parameters active:
   Split Creation/Usage
   Generate Line Items
   Deletion Allowed
   Assignment/RA Key
   Update/RA Key
   Status Control A
   Cutoff period for actual RA/WIP 1,1998
   Actual RA
   Several cost elements defined
. Define Valuation Method (Target Costs)
CIFL 0 000003 REL   2 WIP Calculation on Basis of Target Costs
CIFL 0 000003 DLV   3 Cancel Data of WIP Calculation and Results Ana
CIFL 0 000003 PREL 1 WIP Calculation on Basis of Target Costs
CIFL 0 000003 TECO 4 Cancel Data of WIP Calculation and Results Ana
. Define Valuation Variant for WIP and Scrap (Target Costs)
   Valuation variant D02
   Priority 1 Plan Costs/Preliminary Cost Estimate
   Priority 2 Current Std Cost Estimate
. Assignment of Valuation Variant for WIP
CIFL     0     000003     D02
. Define Line Ids
   0001     COP     Primary costs
   0001     COS     Secondary costs
   0001     REV     Revenues
   0001     SET     Settled costs
. Define Assignment
   Several entries for CIFL/0, depending on cost elements
. Define Update
   Several entries for CIFL/0, depending on Line Id with the respective cost elements
. Define Posting Rules for Settling Work in Process
CIFL IC 0 WIPR 0     8135200009 3520000000
Sorry for the extensive explanation and thanks again for your attention.
Best regards,
António Oliveira

In-process inspection in repetitive manufacturing

Similar Messages

Maybe you are looking for