MF60 : round up replenishment proposals

Dear guru ,
It's possible to define a rounding value or a rounding profile
for every material in order to round up the replenishment proposals in MG60 ?
Thanks in advance.

Hi,
In MF60 transaction it will show collective missing qty with round up in the Mfg storage location area, irrespective of order.
So to round of the collective missing qty we have to activate the round of replenishment qty in the global setting.
Eg: If u assign rounding profile to the material.
suppose
Component A required 100.50 qty against planned order 100 that will be rounding to 101.00
Component A required 150.10 qty against planned order 101 that will be rounding to 151.00
Component A required 250.10 qty against planned order 102 that will be rounding to 251.00
When u go to MF60 transaction then missing qty will be shown as 503.00qty.
If u select the rounding check box in the MF60 transaction and rounding profile is not assign to material,
Then Missing qty in the MF60 transaction is 501.00, means first it will add then round off the sum qty.
If u assign rounding profile in the material master then round off will be done individually.
Regards
Vijay

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MF60 : HOW CREATE REPLENISHMENT PROPOSALS WITHOUT CONSIDER STOCK

Dear guru ,
I have a request for MF60.
I WANT TO CREATE AUTOMATIC REPLENISHMENT PROPOSAL.
I DONu2019T WANT TO CONSIDER STOCK IN THE PRODUCTION STORAGE LOCATION.
I WANT TO CONSIDER ONLY RESERVATION OF PRODUCTION ORDER.
HOW CAN I DO THIS ?
Thanks.

Hello,
Pull List checks the stock situtaion at production storage location and calcualts the quantitiy of missing parts. Here you cannot omit the stock at production storage location. if the requirement quantitiy is not met by stock at prod sloc , then only system will look for the stock at another location.
Using the stock determination rule , u can define the sequence in which storage location to be selected , but you cannot exclued the stock at one location.
Hence in standard SAP your requirement is not possible, i am not sure ,please try to implement some enhancement.
regards
Pradeep Kuamar

MF60 : Rounding up stock transfer reservation

Dear guru ,
Pull List is used to create reservation for the missing quantity of materials for producing a product.
The system purposed the exact missing quantity to transfer from a storage location to another.
Can I automatic rounding up this quantity to a minimum quantity ?
Thanks a lot.

Is it ABSOLUTELY NECESSARY to activate the user exit in order to get Round Up Replenishment Proposals to function? I would prefer not to activate this user exit if possible (due to temporary limited ABAP resources in my company).

MF60: Function module for the same

Hello All,
There is the 'create replenishment proposals in the MF60 transaction.
What is the table which contains details of the missing quantity, quantity staged and requirement date?
Meaning, which table is updated after one runs through this transaction?
I tried using the F1 help on the fields in the transaction, but in vain.
Also, if there is any function module which performs the same function as the 'create replenishment proposals', the way the button does?
Thanks

Hi,
You can also try with MGW1_CHANGE_BOM and CS_CL_S_BOM_CHANGE
Regards,
Ram
Message was edited by:
Ram Mohan Naidu Thammineni

Reservation not getting generated

Dear all,
In Repetetive manufacturing.After running the MRP , system is creating the planned order for fert and the raw materials.
How to see the reservation created against these planned order so that stores person can issue the material to the production against the reservation?
I tried with MF60 Pull List but I am not able to get the list , I also tried with MB25 there also I am not able to get the list. screen is blank without any material.
In MF60 IN GLOBAL SETTING I have not ticked INCLUDE ALL REQUIREMENTS and ROUND UP REPLISHMENT PROPOSALS remaining all are ticked.
when I give the planned order No and execute message comes NO ORDERS WERE FOUND.
When I give the material no and dont give planned order than the screen opens but it is blank no data is selected
Please help me out if any config settings has to be done.
Thanks & regards,
Mona

Dear Mona,
1.Check whether check box for Repetitive Manufacturing is included in MRP4 view and suitable REM profile has been assigned.
2.Check whether the production version is relevant to REM is included in the production version of that material in C223 or else
in MM03.
3.BOM selection method should be 2 in MRP4 view of the material master.
4.Check whether the suitable scheduling parameters has been maintained in OPU5 for the order type PE for the plant.
5.When you create a planned order manually(using stock order type LA) in MD11,once after the system picksup the relevant
production version and REM allowed indicator set in the production version the order type gets changed to PE.
6.Check all the component storage location extension using MMSC.
7.Also if sufficient stock for the components of the planned order exists means,you will not be able to see any
requirements/missing parts in MF60.
Regards
S Mangalraj

Schedule lines are not generating properly in MD04

Hello All,
I have a issue in MD04, in which schedule line for Schedule agreement is not getting generated on the same day as sales order is created (09.05.2014). But Schedule line is getting created in different date. Because of which i am creating schedule lines manually at required dates.
Note: I have attached screen shot of MD04
Kindly help me to overcome this issue.
Regards,
Manoj

Hello Manoj
Please observe that there are rescheduling exception messages and rescheduling dates for your scheduling agreements. It generally happens when you have sales orders in the past and you don't allow "start in the past" for replenishment proposals generated by MRP.
Go to the customizing transaction OPPQ and change the customizing "start in the past". After that, run MRP again for your material and the schedule line dates should match the sales order. Please observe that firmed schedule lines wont't be changed.
BR
Caetano

Link Planning time fence with planning calendar

Hello,
In MD04 transaction, we can see the planning time fence lign. In my system, the planning time fence lign is calculated based on the plant calendar (SCAL transaction).
But, we will like to calculate the planning time fence based on the planning calendar (MD26 transaction) and not on the plant calendar.
I mean, when I close a period in the planning calendar (MD26), I want that the system establish the new planning time fence lign based on the planning calendar.
Does anyone know if it's possible? If yes, how should I do ?
Best regards,
Gwen

Hello Gwen
The planning time fence is always calculated according to the factory calendar defined at plant level.
If you are using a periodic lot-sizing procedure with a time fence, system may generate replenishment proposals outside the planning calendar dates, especially if you are using a goods receipt processing time. If you want to make sure that the dates will be always according to the planning calendar, you may check the following modification note:
397870
MOD:Procurmt propsls on non-dely date due to plng time fence
If you want to create your own logic to calculate the time fence, you may use the BAdI MD_MRP_PARAMETERS.
BR
Caetano

Run Pull list in REM

Pull list in REM :
I cant display the pull list of a material.
Please explain what is the process to run the pull list.
Thanks

Dear Omar,
1.Pull List can be made use for Reserving materials in REM.
2.It can be with respect to the Planned orders or With respect to BOM Explosion.(Also for Production/Process Orders option is
available).
3.Enter the plant,Staging Types - Storage Location Level,remove the date from selection period for requirements,then Under Global
Settings,Remove the tick mark against Include all requirements and rest other options tick mark should be there,enter the planned
order and then execute.
4.Then after executing,click on replishment Elements,then select the row from the total requirements for which a reservation has to be
created and click on Create Replenish.Proposals.,then in the bottom portion of the screen,you will be able to see the Replenishment
Elements and then select this row and stage.
5.The system creates a reservation for the elements for 311 movement.The reservation no can be obtained in MB25.
6.Transfer for this materials can be confirmed in T code MF65.
I hope now you will be able to make use of Pull List.
Reward points if useful.
Regards
Mangalraj.S

Updation of Replenishment storage location in MF60 ( reservation creation )

Hello,
In REM, we are using MF60 for two step material staging.
We have gone for two stage staging process.
First shop person will create reservation and then the store person will issue the material against the reservation.
Here when the resrvation is getting created , user
do not want to give the replenishment storage location on the sap screen.
User considers this as a pain.
Is there any way to bring the replenishment storage location
automatically updated in the reservation?
Please let me know in both scenarios,
scenario one --- by using inventory management
scenario two --- by using warehouse management.
Waiting for reply from Experts.
Regrads,
Ravindra Deokule

Hello Mahesh,
Thanks for your reply.
Your suggestion was valid if we were working with single step stock transfer process.
But as stated in the question , we are working with two stage process.
Here the stock determination button itself is not appearing on the SAP screen in MF60.
So I think your answer is not right Or may be let me know how
to bring the stock determination button on the SAP screen when you are creating the reservation.
Waiting for your reply.
Regards
Ravindra Deokule

MF60 - Replenishment storage location missing !! help

Hello friends,
I am running pull list in t-mf60 , when I execute the data in automatic mode in global setting, the Replenishment storage location is coming blank for all material codes even some material have stock in main store location . Also I have assigned main store location in SPRO.
Kindly help
Regards
sam

Dear Sam,
Generally replenishment Storage location field will be seen with filled values if Warehouse Management is
actived and in the other normal cases we have to fill the repl.storage location manually before staging the
materials.
Regards
Mangalraj.S

Reg: lot size and replenishment lead time

1. please explain about lot size and replenishment lead time.
2. please also explain about consumption based planing and in steps explain how to perform manual and automatic reorder point(transc code please)

You use the lot-sizing procedure to determine how the system is to calculate the reorder quantity in the planning run.
A lot size defining the lot-sizing procedure is assigned to every material master record applicable to materials planning.
The lot size is defined in Customizing by the combination of the lot-sizing procedure and the lot-sizing indicator.
Three procedures for lot sizing are available:
o static lot-sizing procedures
o period lot-sizing procedures
o optimizing lot-sizing procedures
You use the lot-size indicator to define the procedure.
The following parameters are also available for controlling the lot-sizing procedure:
o Short-term and long-term lot size
   You can split the lot-sizing procedure into a short-term and a long-term period. This means that you can select one lot-sizing procedure in the near future and a different one in the distant future.
You define the periods in the section of the screen entitled "End of the short-term period/start of the long-term period".
   The valid from date of the long-term lot size area is defined via:
   - a periodicity
   - a number of periods
   The beginning of the long-term period is calculated by taking today's date and adding the number of periods in the future; the long-term planning period then starts on the next complete period.
   Note
For materials that are planned using the short and long-term lot size,
   it is recommended that you define a maximum MRP period. Defining the
   MRP period has the effect that materials after a certain period are
   included in planning even if no changes relevant to the planning run
   have occurred. This avoids a situation where order proposals created
   with the long-term lot size move into the short-term period because no
   changes relevant to MRP have occurred for the material.
   You define the maximum MRP period in the step, "Define maximum MRP
   period". A material that is planned on a regular basis should also be
   provided with an MRP type that contains the indicator for regular MRP.
o Scheduling indicator
   For period lot sizes, you can use the indicator for scheduling to
   determine whether the availability date;
o is to be set to the first requirements date in the period
o or is to be set to the beginning of the period
o is to be set to the end of the period
o or whether the period start represents the beginning of the planned
   order and the period end represents the availability date (repetitive
manufacturing)
Interpretation of the delivery times
For the lot-sizing procedure, you can also define whether the period
start is to be interpreted as the delivery date or as the availability
date using the indicator, "interpretation of the calendar times".
NOTE
The indicators, Scheduling and Interpr.deliv.times are mutually
exclusive.
Indicator for the splitting quota
For the quota arrangements, you can determine whether the requirements
quantities are to be distributed to several items, that is, whether
they are to be split. With the splitting quota arrangement,
requirement quantities are not simply allocated to the smallest quota
rating. Instead, they are distributed among various sources using the
following formula:
Quantity for source of supply X = Quota of source X * reqmts quantity
Sum of all quotas
Overlapping indicator
The overlapping indicator along with the cycle time in the material
master record are used to split the planned orders into several
partial quantities whereby the in-house production time overlaps by
the cycle time.
Lot-sizing procedure for make-to-order production
In make-to-order production, you can use the indicator, Lot size for
make-to-order production to determine whether,
the order quantity is to be calculated using the exact lot size
the order quantity is to be calculated using the exact lot size and
the system is also to take the rounding quantity or the minimum and
maximum lot size into account
the order quantity is to be calculated using the lot-sizing procedure
defined for the short-term area
Maximum stock level variant
The system only displays the Maximum stock level variant field in the
lot-sizing procedure, Replenishing to maximum stock level. The
indicator only has an effect in connection with reorder point planning
taking external requirements into account and in connection with
material requirements planning and controls how the system calculates
lot sizes.

Automatically creation of storage location for material, in MF60

Hi all,
my collegue of PP module uses MF60 transaction.
When he puts XXXX as Replenishment storage location, the system tells him this error: To stge loc. XXXX does not exist for material M1010000182 in plant 0001.
In MM i have activate the automatic creation of storage location for plant 0001 and for all movement types.
Why MF60 does not respect this requirement?
If I try to do movement type 311 with MIGO, manually, there's no problem to transfer the material from a storage location to , XXXX s.loc.
Is there something more that I have to do?
Thanks in advance!
Best regards
Alba

Thanks a lot...
the note says:
Summary
Symptom
A material without storage location view exists.
If within a single material document, this material is moved in such a way that no change in stock occurs in total, the system does not create a storage location automatically even if this is set in Customizing.
Additional key words
OMC3, XLAUT
Cause and prerequisites
All postings to a segment (for example, material, plant, storage location) are only executed if a change in stock occurs. Only in this case, storage locations are created automatically. This way it is made sure that no empty segments are created.
Solution
The system behaves correctly.
Header Data
Release Status:
Released on: 07.07.2000 22:00:00
BUT why IF i do 311 in MIGO, system creates automatically storage location (also if no change in stock occurs in total).
AND if doMF60 (that does mouvement 311), system does not create automatically the storage location?
Best regards
Alba

Replenishment in SAP Retail - Article with multiple UOM/EAN

Dear all,
I am using SAP Retail. I have an article with multiple unit of measurement as well as multiple EAN. A good example of this article will be canned soft drinks. It comes in pack size of each, 6, 12, 24. I have only one article number for this soft drink but I maintained multiple UOM and EAN for this article.
When I run auto-replenishment, I can only run it based on one of the packed size (fixed it as the default ordering unit).
Is it possible to run auto-replenishment for the various packed size?
Best Regards
Junwen

Hi,
One suggestion. You can buy it in UOM bottle, minimum qty: 6 bottle. Multiples: Your vendor that decide the package size. When you do the GR then set the UOM of the size package, set a lot size calculation (each 6 units) or rounding profile.
Regards,
Eduardo

Use MF60 for split the components needs in a horizon of several days

Hi to all,
I'm working in my Industry to migrate the SAP system from a Repetitive mode to a Discrete one, and trying to launch the use of KanBan and MF60 usage, I'm not doing fine.
I want to launch MF60 usage, through the bases of using it to distribute the need of components reserve in a Process Order (or several) in a daily frequency.
I know it is possible to use the pull-list to propose only the replenishment quantity to be used in a time horizon given, for all Process Orders that uses "these" components.
I ask for guidelines, as I don't know if I need to start building Kan Ban signals through PK transactions, or if I need to reconfigure some Material Master Views, as for the moment I'm not able to split the need as it is only proposing me the overall need of the order, even though I have already upload Resources, Master Recipes and Schedules to obtain a distribution in the Process Order lifetime.
From what I know, the desire view to work on is the MF60 "Staging type: WM release order parts".
I'll appreciate any information, or documentation you can share
Regards,
David P

Hi Almeida and thanks for the response.
I'll try to explain myself in a practical way.
Now that it has being upload the Master Data in terms of resources and master recipes to work on a SAP Discrete mode, then I am working on the replenishment of components of the BOM's that are "signed" at the Process Order creation.
My current situation in an example will be: If I create a Process Order for a 7-day duration, it makes the components reserves for the total, nevertheless I want to configure "somewhere"-"somehow" in SAP to be able to use the MF60 transaction to distribute the needs in a given horizon.
With the scenario I have now, if I run the MF60 transaction for "that" order, no matter the horizon, it propose me the replenishment of the total need of the components minus the product already consumed. And even more, I only can run the MF60 with the "SLoc Level" view, and I have notice the distribution I need should be viewed under the "WM RelOrd. Parts" which is giving me a blank data result.
What will be my desire usage of the MF60, is to use it to propose me the needed components inside the given horizon, so if I give a 1-day horizon, and expect to get the components quantity for that day.
I hope, my issue is more clear now
Thanks
David P

MF60 Pull List doesn't show all components in the BOM

I just switched to REM and use MF60 for replenishment. I have some products that use 2-3 FGS in the BOM. While MF60 lists out requirements for components, it does not list any requirements for FGs in the BOM. For eg product Y contains A (FG) and B(comp). However when I run MF60, it shows me to pull only B even though A is missing. I would appreciate if someone can help.

Dear KB,
What's the specific reason for treating A as a finished product and why to include A under the BOM of Y(Finished Product)?
Check if there is sufficient stock for A, already in the required production storage location,in this case the system does not
show the material A in the missing parts for staging.
Check and revert back.
Regards
Mangalraj.S

MF60 : round up replenishment proposals

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