Officejet 6500 printing problem

I recently purchased this printer and it is connected onto my network with an ethernet cable. I have installed the full fat version of the HP software onto my computer, but the slimline version onto other machines. It prints perfectly well from all connected computers to standard A4 paper, but anything out of the ordinary, like an envelope or a sticky label causes problems.
Using my own computer, again connected by cable to the network, and running Windows 7 Professional and Office 2007, when trying to print a standard 110 x 220mm envelope, the printer starts the process, takes in the envelope and spits it out again unprinted, says it's printing and then gives a paper mismatch error message. Another computer connected by cable to the network and using Office 2007 but running XP Home performs in the same way.
I have spoken at length to HP support, and they say I have to change paper settings from within the HP driver. For a start there are nowhere near the same number of products listed in the driver settings as there are in Word, (no labels at all as far as I can see), but I have never had to change these settings using the driver with other printers, including the HP Officejet G85 this printer replaced. Everything is usually controlled from Word or whatever application you is using.
Is this behaviour a function of being connected direct to a network and would it perform normally if connected by USB, or could there be a fault?  Any ideas gratefully received.

I have the same issue with my (2 month old) 6500A.  The work around seems to be setting the preferences to "draft" each time....and it works.  I can't seem to reset.

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