Quality plan as per production version
Hi SAP gurus,
My client has multiple Production versions and they want to use different Quality plan as per version , how I can map this process in SAP.
I tired using in production version by putting Qualiity plan instaed of routing, Inpection lot is created but when it come for the production order it was asking for the routing / or operation generation.
As few specfication of Quality plan is different , that is the reason Plan has to be specific to PV.
Thanks in advance.
Hi
Even if you create a Inspection plan you might have observed in the production version you have to specify the Routing.
Reason is syem will check the routing for cost collector in production order.
what you can do is may be you can carry out inprocess inspection with routing & specify the char in the task list
or
You may have to go for userexit while selection of the task list you will select the appropriate task list with appropraite prod version
Also if you creat two inspection plan with two gr counters & do not tick on "Auto Assign" in the QM view,
System will create a lot of 04 with CRTD status.
In QA02 you can go & manually attach the relevent task list.
What you can do is create a Group with name of "prod version" itself.This will ease the attaching of the tak list to the the lot.
I hope this will add some value.
Regards
Sujit
Similar Messages
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Inspection per production version
Dear all
My customer would like to activate quality inspection for good receipt from production but according to the workcenter on which the material has been produced. Which means that depending of the workcenter on which it is produced, the quality inspection will be active or not.
Do you havean idea on how to handle that?
I have activated inspection type 04 in material master but an inspection lot will be created for all production orders
Thanksa lotHi,
Similar requirement for inspection lot based on W/c was once discussed here and I think this should be helpful to you. You would need to go for customization and User exits to achieve this. Pl refer following thread for more details.
For same material need different Insp. Plans at different workcenters -
How to add production Version field in COOIS to selection options?
Dear Experts,
Need your suggestion for below issue raised by client.
1) As per client, he was running COOIS with the selection option of a production version. But currently he is not able to see this selection while executing a COOIS t-code.-----> Kindly guide me on its possibilities & necesary checks.
2) If I want to correct it & want to add Production Version field in COOIS report what steps I should take?
Need all your valuable guidence to resolve above issue.
Thanks & Regards,
MehulHello Vivek,
Really thanks for your mail. Please see below comments-
1) I checked the transaction COOIS & also told user to select Production Version after executing the report by giving Plant code & dates. But user asking for this field before execution.
As per your suggestion I checked in Header level of first screen but its not showing me also.
2) I am using ECC6.0 version
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so kindly tell me why this not showing when Production order selected?
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Mehul -
No Automatic Dispatching Of Planned Order to new Production Version
Dear Sir,
When rescheduling an operation from one line to another, the system
checks whether a production version exists for the material to be
produced that contains the new production line as the preferred work
center. If such a production version is found, this version is taken
over into the planned order. The planned order is scheduled again based
on the production version.
The second function allows you to automatically search for an
alternative work center in the case of a capacity overload of a work
center, and to dispatch the operations to it. The predefined
prioritization of the alternative work centers is considered in this
case.
The indicator Reschedule with production version must be set in the
strategy profile.
My issue is sytem does not making automatic Dispatch to the second
Production version for the material at the time of insufficient capacity
Best Regards
Rami Abd El Fattah Mohamed,PPQM Functional & Technical Application
ConsultantIn the dispatching control u can remove operation date check indicator and regarding the termination indicator SAP help says"
"if you have not set this indicator then dispatching is not terminated but carried out without taking the production version into account. That means that the planned order is scheduled with the old standard values and the formulas from the new work center and dispatched to the new line."
Please check if it works now.
thanks -
Prod Version Slection during conversion of planned order to production orde
Dear Experts,
I have two BOM for a semi finished product. I have created two production version for the same. After MRP run, it created planned order for BOM1. This is fine.
My requirement is, when I convert the planned order to production order, it should ask for selection of production order as it ask while creating the production order using CO01. I know that I can select the alternate prodution version by reading the PP master data. Can system ask for selection of production order while converting the planned order to production order.
Thanking You,
ChetanDear Chetan,
If you have manual selection of production version set in OPL8 and if you have set the BOM selection method as 2 in
MRP 4 view of the material master then,
1.If you create a production order manually then the system displays the pop up to select a production version.
2.If you are converting the planned order into a production order then it picks up the one which is
present in the planned order.So obviously if 2 production versions are there with same lot size and
validity dates,then the system picksup the first one only during MRP run.
Even if it picks up the first prod.version in planned order,but while converting click on master data and
change the production version if required.
3.Otherwise what you can do is set the production version in MD61 itself ,so that its going to be
considered during MRP run.
Check out and revert back.
Regards
Mangalraj.S -
Wrong production version picked for planned order in ecc after CIF
Dear experts,
I am new to apo and was working on Cif of transactional data to ecc after planning run in Apo.
we have active integration model and all the master data cifed in apo.
we are cifing ppds ppm which is converted into snp ppm.
The scenario is:
We have a product FG100 at Loc1. For this product we have five alternate PPM's in APO.
When we do SNP planning run, for some planned order it picked alternate 4 or 5 as source of supply. Which is alright.
The problem is when we see the same planned order in ECC it shows source of supply as alternate 1. i.e. planned order in apo with alternate 4 and planned order in ecc with alternate 1.
Is this the expected behaviour, or there is some configuration setting for this. We want that it shows the same source of supply in ecc as in SNP planned order.
Best regards,
AKSHi Vikas/Nandkumar,
thanks for the response, in my case the issue is that I have got two production versions in ECC. One production version is used for planning in CTM while the other version should not be considered in APO CTM for planning.
The productionj version which I am not using for planning, I can manually attach the version in ECC to the planned order and the planned order should get CIFed to APO with the source of supply and resource details.
Vikas after executing the report also the source of supply is not getting displayed in the planned order.
Is their a solution by which i can achieve the above results.
Thanks,
Sanjog -
Mandatory production version planned orders
Is it possible to block the launch of a planned order that does not contain a production version?
Hi
If you want block the field in order to prevent the user from inputting any values, you can also use the standard variant which can be created via transaction SHD0, this provides very filexible functionality what you want.
Steps.
1. Go to SHD0
2. Input the transaction code
3. Click the tab 'Standard variant'
4. Input the name of variant. e.g. Z123....please start with Z.
5. Click 'Create ' button F5.
5. Then the system will bring you to the transaction, please set the version as blank.
6. In the coming popup, please tick the check box 'W.content' in the
line for 'Production version'. if you hope protect this field you can also tick the 'Output only'.
7. Exit the transaction and save the variant.
8. Activate the stanard variant in SHD0, please note that this will be
valid for all users.
You can also control other transactions this way in SHD0 by creating
variants for them.
Best Regards.
Leon. -
Production version of planned order
When the planned orders are generated in PP/DS, I want to change the production version of certain planned orders. However I cannot find out where I can implement the enhancement. Anyone can help me? Thank you very much.
Hi Rui.
During order creation, you can use either
BAdI /SAPAPO/PWB_SOS, Method PWB_USEX_SOS (internal table CT_SOURCES_EXTEND)
or
BAdI /SAPAPO/RRP_SRC_EXIT, Method RRP_USEX_SOURCE_FILTER (internal table CT_SOURCES)
to sort the available sources of supply or to filter those that are unwanted.
Regards,
Tiago -
Planning with diff. Production versions
Dear all,
i am using make to order strategy and scenari is that there are three versions of a fert. when sale order is generated and i run MRP how can i have three plan orders with 60:30:10 ratio. i mean if sale order is of 100 units then i want to plan 60 units by version A ,30 units by version B and 10 unitsShoaib ,
It will not work with sales order, but it work fine with MTS.
with sales order it will take whole quantity of all the orders and divide it into the quota.
check my reply in the below thread and the findings of the Jawad.
Re: Quota Arrangement in Make to order Environment
Hope it will help you.
regards
Ritesh -
Production Version in R/3 & PDS in APO
Hi Team,
I have below master data settings in R/3:
1. Material Master
2. BOM
Note:
I do not have work center & routing in R/3. I have set the default operation for my order type in OPJG.
But as per system landscape, the planning will be performed in APO. Hence i need to CIF the production version to APO from R/3. But i do not have routing in R/3. Is it possible to create the production version without routing (in R/3)?
ThanksYes, It can be transferred. You need to create CIF integration model(CFM1) with "BOM" option selected.
SAP Help says following -
Material BOM in Integration Model
If you set this indicator, all bills of material that correspond to the
stated selection options are indcluded in your model.
Dependencies
The material BOM filter object can only be used in connection with the
production data structure (iPPE) and it is used to map phantom assemblies.
Only those bills of material are transferred for materials for which no
production production versions have been created.
Hope this will help.
Thank you
Satish Waghmare -
MRP run with lot size as per prod. version and capacity levelling
Dear PP experts,
Hi, We are working with strategy 10. For SFG and FG produced inhouse we have created BOM and recipe with production version.
For example:
I have a production version with batch size as 100 Kg.
I load PIR for 500 Kg in MD61.
I have maintained lot size as EX in the material master but I have not defined mini. and max. lot size.
Is it possible during the MRP to consider the production version batch size if the mini. and max. lot size is not maintained in the system and create 5 Planned Order of 100 Kg each.
I know, how it can be done by using lot size in material master or by maintaining schedule lines in MD61 or by maintaining quota. But if nothing is maintained is it possible for the system to create 5 Planned orders as per the production version batch size.
Pl. check if this is possible and revert back.
Regards,
PrashantHi
No, system will not consider the size that maintained in the production version for the creation of planned order while the mrp run .
This lost size is used to validate the bom/ routing combiation for the particular pv of the material -
MRP Run with production version.
Hi Experts;
I am working as a member of a SAP implementation supporting team. The client wants to run MRP with alternative BOM, not with the 1st BOM. As a solution for the requirement i created production versions and assigned to MD61 schedule line tab. It is working properly.
But the user maintain some quantity as a safety stock for finished materials also. To cover the safety stock requirement, system create planned orders with the 1st BOM, not the production version.Already i have maintained the selection method "3" in material master.
Is it possible to cover safety stock with alternative BOM.
Please help..
Thanks,
MalkaHello Malka,
For your issue,,
As per other expert suggested you can block the first production version but if in future you want use first production then,,
In these case you maintain production version in many way
Ex.
1. Lot size .(if production version using for specific lot)
Maintain the Lot for both production version, so Production version 1 lot completed system take second production version.
2. Production version validity date (If production version using for specific period )
In this case after completion of 1. Production version period system take second one
3. Manually selection of production version (If multiple production version and all have same condition)
Whenever you convert the planned order to production order, one pop up come and ask for manually selection for Production version, for this you go to OPL8 and select the Manually production version
I hope this information cover your all requirement, No need to go with quota arrangement
Still you want know about the Quota arrangement, Please create new thread so other expert also provide their view
Regards
Umesh Mali -
Change the Product version from ECC to ERP 6.0
Hello Experts
I am planning to apply EHP4 on my Development ECC system. In line with the the suggestion from guide "How to install SAP Enhancement Package 4 for SAP ERP 6.0" system I am supposed to define my ECC system with leading product version ERP 6.0.
My Ecc system is currently defined with Product version SAP ECC 6.0.
As per the above guide and also suggestion from "Note 1344564 - Maintenance Optimizer: Check system landscape" which says-
"In particular for a system of the product SAP ERP, assign the product version of SAP ERP, not SAP ECC."
I am supposed to change the leading product version to ERP 6.0.
Now with the current definition of system with product version SAP ECC 6.0, it is being used in a logical component. In order to change this I need to delete the associated logical component. The problem is -this logical component is being used in more than one Project definition that has huge documentation associated with them.
My question -
will the deletion of current logical component affect my documentation in any way?
How can I change the product version from SAP ECC 6.0 to SAP ERP 6.0 without affecting the current setup?
Regards
DhirajHello Warren,
Thanks for the suggestion.
I have already taken care of all the suggested notes in the master note that you suggested. I am able to generate the XML file for other solution defined in my system. In those I have my ECC system defined purely as ERP 6.0 system. I am not able to make out why its not generating the XML for this solution.
Regards
Dhiraj -
MRP Scheduling with a material with multiple production versions scrap rate
Greetings all.
I have a problem with MRP scheduling. How do you account for different loss rates or scrap rates on a material because of multiple versions of a material that are in production. For example, we have an item. There are two differen ways to make that item and both have different loss rates or scrap rates. How do we account for this. And whatt happens when you have these with multiple routings. Thanks.Dear,
It can be handled in 3 ways.
1st way - Create 2 versions to represent 2 ways of production. Create a 3rd version name it as total and make it as a first version so that MRP will take this version for scheduling. In total version give the most correct scrap qty and timming in routing. Hence when you run MRP system will consider the total version, then change the varsion in planned order as per your requirement.
Second way - Create 2 version and if you are using Demand planning, in MD61 against the qty represent the version number so that when youn run MRP, the planned order will carry the version.
3rd way - Create 2 Production version and create a quota arrangement and assihgn these two Production version as Quota items and give the % share. Hence when youn run MRP system will share the demand qty into two different version as per Quiota arrangement(setting in MRP2 is necessary fir planning).
Please come back which one you are looking for so that we can give furthur information -
Automatic Production Version Selection
Dear All,
There are two production versions 0001 and 0002 for a finished material. When I create production order from planned order it automatically selects version 0001. If I want it to select version 0002 automatically what should I do?
Regards
HammadHi Hammad,
As per your querry, you want production version 0002 should be selected automatically when you create production order instead od PV 0001. If you want PV 0002 should be selected automatically then,
1. Maintain lot size of of PV 0002 to quantity which you usually use for the production. So when you create production order system will use PV0002 based on lot size.
2. Or change validity period of PV0001 to a date which is outside the planning period. So it will be no longer valid in the period in which you are creating production order.
3. As specified by experts, you can change PV selection to manual by going to transaction COR4. And change selection of PV to manual selection for your order type or you can change it by going to transaction MM02. Then lock production version by selecting locked for any usuage.
Hope this resolve your issue, please reward if it is usefull.
Regards,
Avinash.
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