Repetitive Manufacturing - Backflushing

Hi Gurus,
I am new to Repetitive manufacturing Scenario, I have created a planned order and then done the required steps of Backflushing and GR and completed that.
After which I found that the components are not correctly consumed during backflushing. One of the component was consumed in less. Now I want to charge this remaining qty to that order.
But when I try to do this using the same tcodes like MB1A, MIGO with 261 movement against that order, Error message "Internal Order..................."
is displayed,
Please let me know on how this problem can be solved, this may look silly, but being new to this scenario Can any one please help me.

Hi,
If you want to correct then you have only option to reverse the backflush from MF41 and perform the fresh confirmation (backflush) like same in production order confirmation cancellation and then re-confirmation.
While reversing syetem updates the stock for components and for finished part its create planned order for reverse quantity (depends on rem profile settings).
If any question then please inform.
Regards
TAJUDDIN

Similar Messages

Repetitive manufacturing:backflush

Dear experts,
At my client place , repetitive manufacturing scenario is there.
While doing back flush, I am facing an error "Argument 1061 not contained in table T437D"
"Message no. RM001"
Please guide me where I am going wrong in customisation.
Regards,
Sameer

Dear Sameer,
check for this 2 settings,
SPRO-Production-Repetitive Manufacturing-Planning-Define scheduling parameters for Planned orders (OPU5),Check
*whether for order type * or for order type PE - Run Schedule*Quantity for Plant RA01 whether you have maintained the
relevant required parameters.
Then also in SPRO-Production-Repetitive Manufacturing-Planning - Planning Table-Maintain distribution for Planning
table whether you maintained the setting for the plantRA01.
Once after doing this setting,it gets updated in table T437D.
Regards
Mangalraj.S

Options on BOM component backflushing (Repetitive Manufacturing)

We are in the process of implementing Repetitive Manufacturing and we would like some insight regarding BOM
component backflushing.
Our requirements:
1) In a scenario with insufficient unrestricted component stock the entire transaction should be stopped, including the
Goods Receipt of the assembly. We do not want backlogs generated and we do not want a correction dialog box. We
only want the GI of component stock to happen for exactly the exploded BOM quantity or not at all.
2) No opportunity should be given for the end user to modify the GI quantity of the BOM components even if there are
errors.
Unfortunately I have not found a combination of configuration settings in the repetitive manufacturing profile that can
completely satisfy those requirements. Several settings have come close or give us other means of controlling the
process but none have been a perfect fit. We've also looked into setting the stock deficit message (M7021) to "E" but
we are worried about compromising other processes with that approach.
Can you please let us know what, if anything, we are overlooking and what options are available to us to meet these
requirements?

Dear Prasad,
1.Check in the REM profile whether the check box for error correction in dialog mode is mandatory.
2.Check for this authorization object,under the main object C_BACKFL,check for this object BF_POST ,check whether the tick mark
is for all these values.1 Post without correction
2 Display BOM/routing
3 Change BOM/routing
Better not include the tick mark for option 3 and i hope this will solve your problem,
Check and revert
Regards
Mangalraj.S

Repetitive manufacturing activity and componenet backflush

Dear experts,
We use repetitive manufacturing. We use BAPI_REPMANCONF_CREATE_MTS for repetitive manufacturing. We have a requirement that to change the activity quantities and component in or before confirmation.
Moderator message: not a proper question, please do more research before posting, show what you have done yourself when posting.
Edited by: Thomas Zloch on Jun 27, 2011 2:56 PM

anyone?

WIP FOR REPETITIVE MANUFACTURING WITH VALUATED SALES ORDER

Dear All,
We are in the process of implementing Repetitive manufacturing with valuated sales order(MTO). I want to clarify whether in this scenario WIP will be generated.
Since, at the time of final backflushing, what ever GR done for finished goods, the GI for its components will be done automatically. The components will be issued based on the BOM. I think in this scenario WIP will not be there.
Please tell me whether i am correct.
regards
ranga

Thanks. I have another scenario. My client wants to transfer all cost of HR,Admin, finance etc and other indirect production cost center cost to production cost center. I mean they want to charge on the product. I have to production cost center. Client will give me the basis for allocating the cost. I have to do assessment and distribution for cost allocation
But, I want to clarify how do i include the admin, hr or finance and indirect production cost center cost in cost component structure if i do the above process.
How to do the cost splitting.
regards
ranga

Repetitive Manufacturing Scenario

Dear All,
I would appreciate it if you can provide me with a FLOW of REM, a walkthrough guide with transactions to test the REM scenario and pre-requisites of each transaction.
Thank you

Dear,
Reporting Point Rem
Steps are as,
1)You must assign a suitable repetitive manufacturing profile in the material master record to be able to backflush a material using either the mandatory or the optional reporting point backflush function.
2)You must set the optional or the mandatory reporting point backflush in the repetitive manufacturing profile.
3)This type of backflushing corresponds to the milestone confirmation in make-to-order production. Therefore, in the routing, you must select a control key which has indicator 1 (= milestone confirmation) in the confirmation field.
4)You must enter the routing in the production version of the material. The system first looks for the routing entered in the detailed planning section. If no entry exists here, the system then uses the routing from the rate-based planning section.
5)You must carry out a version-specific or a standard cost estimate.
6.You are recommended to use the version-specific cost estimate which can be carried out in shorter intervals than the standard cost estimate.
Reporting point is a concept for REM. This is to be set up just like Milestone operation.
Select the Control key which is relevent for Milestone confirmation like PP01
or select a control key which is having the confirmtion selected as *1 - Milestone confirmation
You need to select REM profile 003 or 004 from sttd REM profiles to have Reporting Point and in OP67 (Control key for Operations) you need to set confirmation to 1 - milestone confirmation .
Please try and come back.
Regards,
R.Brahmankar

Repetitive manufacturing:subcontracting

Dear experts
              In repetitive manufacturing scenario, I have subcontracted my 4 of operations.
           Now the requirement is I want to create Automatic PR for those operations.
          So please guide me what are the necessary settings to be done.
Regards,
Sameer

Dear Sameer,
I doubt whether operation sub-contratcing is possible in REM scenario,i have not tried this,but in my understanding if you are
using a reporting point backflush this may be achieved.
In one of my project in REM scenario we used direct sub-contracting where this is possible.
Also refer this thread to explore more,
Re: Subcontracting in REM
Correct me if I'm wrong.
Regards
Mangalraj.S

Repetitive manufacturing

I have a knowledge question regarding collective entry of confirmations using repetitive manufacturing u2013 transaction MF42N.
Is there an option to get data from planning table (MF50) pre-selected to simplify final backflushing such as:
Preselect all planned orders (PE) of a defined plant for a pre-selected planned production date or all materials with planned orders for a defined planned production date shall be pre-selected.
I donu2019t see an option to preselect open planned orders for backflushing .
I only see the option to manually enter either material or planned order for each single planned quantity from planning table.
It is vital for the central kitchen food production process to be as simple as possible.
Whatever can be pre-selected improves usability of this process for Retailers significantly.
rgds
sandeep

Hi,
Your thought of having pre-select data like Planned Orders (PE) for a particular period in MF42N is really a good one... but I don't see any user exit/anything available for this.
But this could be achieved by developing a custom report, in which you can first fetch data like Planned Orders for a particular period and then provide those details to MF42N through a BAPI.
Again not sure how feasible it would be...
Regards,
Anup

Repetitive Manufacturing Profiles

Hi Experts,
i have a question about REM profile:
in the repetitive manufacturing profile (REM profile) that we want to post activities,
what was the difference beetwen standard cost estimate for material and preliminary cost estimate for the product cost collector in sales order related production,
what is the result of each selection in sales order related production and which setting is recommended for this case,
I would be highly appriciated if you can respond in detail.
Your help would be appreciated.
Thanks.
Azam

Dear Azam,
1. If in the REM profile if the radio button is selected against standard cost estimate,then while doing
backflushing the system picks up the standard cost estimate of the material from the material master and
confirmations are made & variances are calculated.That's CK40N is to be carried out periodically.
If there's no standard cost estimate for a material means then you cant do the confirmation in MFBF.
2. If in the REM profile if the radio button is selected against preliminary cost estimate means while creating
the product cost collector for a material and saving means then based on this cost itself confirmations can
be made in MFBF,no need to carryout the costing run in CK40N.You can see any standard cost of the
material in the material master in costing 2 view.
3. In the case of Make to Order scenario as per to my knowledge based on preliminary cost estimate it self
we can do the confirmation.
4. Please check these links [Standard Price with Valuated Sales Order Stocks |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
[Example for Valuated Sales Order Stock Without Product Cost by Sales Order: Quantity and Value Flow |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
[Product Cost Collectors in Sales-Order-Related Production |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
Regards
Mangalraj.S

Repetitive Manufacturing and Planning Strategy 52

Can I run Repetitive Manufacturing on a material with the planning strategy of 52 (Plnng w/o final assem. w/o make-to.stock) ?
When i try to perform backflush on the planned orders, i am faced with the following error :
<b>Plnd ord. <i>XXXXX</i> is a plnd order for planning w/o final assembly
Message no. RM131</b>
Please advise.
Thanks

for planning strategy you can execute production(ie backflush in REM) only after u receive a sales order. please ensure that a sales order is in place.

Query on Repetitive Manufacturing

Hi PP GUrus,
I have few queries on REM in PP.
As in case of REM we dont have Production Orders we only have Planned Orders..Correct me if I am wrong..
1) Can we calculate WIP in case of Repetitive Manufacturing. If yes then how and will it be calculated on Planned Orders.
2) I need to do settltmernt in CO. For that the order to be used will be Planned Order or what is the process.
3) Also if some one can give me a step by step process for REM then it will be really helpful.
Regards
Ashish

>As in case of REM we dont have Production Orders we only have Planned Orders..Correct me if I am wrong..
Its correct
1) Can we calculate WIP in case of Repetitive Manufacturing. If yes then how and will it be calculated on Planned Orders.
While doing settlement in KK87, WIP has posted to financial posting
2) I need to do settltmernt in CO. For that the order to be used will be Planned Order or what is the process.
YOu need to give Material and plant to run settlement
3) Also if some one can give me a step by step process for REM then it will be really helpful.
1)create plan MD61
2) run MRP: MD02
3) create product cost collector- KKf6N
4) preliminary costing for PCC & costing is carried out In KKF6n
5) Material staging: MF60
6) Rem Backflush: MFBF
7) Run Overhead- Co42
8) Run variance- KKs6
9) Run settlement- KK87
display report of PCC0 -KKBC_PKO

Difference between Discerete & Repetitive Manufacturing

Hi ,
Can Any one explain to me about difference between Discreet & Repetitive Manufacturing.
Regards
Goms

Dear Gomathi Nayagam,
Discrete Scenario:
1.Order Based production & Product produced (Finished product) is changed more number of times.
2.Order Based Cost calculation.
3.Varying sequence of operations - complex routing.
4.Material staging will be based on individual order.
5.Order completion & confirmation carried out for individual order or operation.
6.After MRP run Planned order's are obtained which can be converted into Production order (for E products)
Required Master Data:
1. Material Master
2.BOM
3.Work Center
4.Routing
5.Production version (not mandatory).
REM Scenario:
1.Period Based production where ceratin quantity is produced per period.
2.Period based cost collection using Product Cost Collector.
3.Steady flow through production - continous production - simple rate routing/routing.
4.Material staging is done periodically.
5.Production confirmation done periodically - Assembly backflush.
6.After MRP run Planned order's are obtained as Run Schedule quantity for Inhouse manufacured products
which can't be converted into production order's.
Required Master Data:
1. Material Master with REM profile assigned for all the Inhouse Manufactured products.
2.BOM
3.Work Center
4.Rate Routing.
5.Production version & Product Cost Collector - mandatory - for all products (Inhouse manufactured).
I hope this will give you a clear idea about 2 scenario's.
Regards
Mangalraj.S

Reports for Repetitive Manufacturing Process

Hi All,
Can any one please let me know the Reports FOr Repetitive Manufacturing (Like COOIS/ COOISPI)
I could not find any such for Repetitive Manufacturing.
I need to get the reports for below data.
1. Goods Receipt in certain Period for certain Material with Certain Production Version
2. Component COnsumed.
3. Activities Consumed
Please let me know the Tr.Code for these.
Thanks and Regards
Khadeer

Hy Khadeer,
MCP6 Goods rcpt analysis: repetitive mfg
MCP8 Goods rcpt analysis: repetitive mfg
MCRJ Prod. Cost Analysis: Repetitive Mfg
MCRK Prod. Cost Analysis: Repetitive Mfg
MCRO Matl consumptn anal.: repetitive mfg
MCRP Matl consumptn anal.: repetitive mfg
MFBF Backflushing In Repetitive Mfg
MFHU Backflushing In Repetitive Mfg
MFPP1 PackDemandMgt Repetitive Mfg: Plan
MFPP2 PackDemandMgt Repetitive Mfg: Pack
OKL4 Report Tree: Repetitive Mfg
OKR2 Report List for Repetitive Mfg
OKRM Report Layouts for Repetitive Mfg
OKS2 Generate Reports for Repetitive Mfg
OKSB Import Reports for Repetitive Mfg
OKT5 Cost Comp. Groups for Repetitive Mfg
OLIF SFIS: Setup-Repetitive Manufacturing
OPP3 Customizing Repetitive Manufacturing
OPR4_ Repetitive Mfg and Process Mfg
OSP2 Repetitive Mfg Profile
OSP4 Repetitive Mfg: Distribution Functn
OSP5 Repetitive Manufacturing: Cost Log
OSPF Repetitive Manufacturing Line Texts
OSPT Repetitive Mfg Profile Assistant
OT81 Process Repetitive Codes
Regards
Dhaval

Can we use batch management in repetitive manufacturing?

Can we use batch management in repetitive manufacturing?
If not, can we use classification or something else?
or what else options we have.
Thnx!

why not?
http://help.sap.com/saphelp_47x200/helpdata/en/25/283c594f7811d18a150000e816ae6e/frameset.htm

Cost of finished product repetitive manufacturing

Hi,
My clients produces 5 different finshed products always. I want to map the scenario in Repetitive manufacturing.
Is it possible in REM to get the actual cost of production of 5 products separately?? fir example can i get cost of finished product 1 as Rs200, in the month of Jan2009 for 10 quantity, cost of finished product 2 in the month of Jan2009 for 5 quantity etc etc .
Regards.

Thanks to all for their valuable inputs.
Dear Mangalraj: Its really a challenge for me to decide whether to go for REM or not. The reason why I am not going for discrete is :
1. Client doesnt know how much of ( for example) fertilizers it issues for finished 1 or finished 2 . client says he knows that in a month how much he has used for example 100 kg of fertilizers in total, not on basis of finished goods. So, i think i will have problem during BOM creation and goods issue in particular.
2. Since finished products are rose plants, jasmine plants etc, client says i dont how much to do Goods reciept. few plants may still be not ready to be able to do goods reciept.Client says its very difficult for me to count flower plants everyday and then say out of 1000, 10 are ready to be done Goods reciept and 15 are dead so these should be scrapped etc.
These are the resons why i thought it to map to REM. But client also wants to know price of each plant , means whats the price of rose plant(per plant), price of jasmine plant( per plant).
Request you all to throw some light on this..
Regards.

Repetitive Manufacturing - Backflushing

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