Steel ind scenario - REM
Dear friends,
Sponge Iron is produced using furnace continiously, here RM (Iron ore , coal etc ) feeding is also continious. Continious means raw materials are charged using conveyar belt round the clock.
I think, this is Repetative mfg.
Am I right?
Check the following
1.Is the material not changed in the workcentre for longer duration.
2.How do they want to collect the cost,cosumption of RM etc..
-Do they want any Production order
-Or do they want to collect at material level
3.How to plan they capacity
4.How many type of materials do they produce typically in day/week/month.
So like this collect all the businessscenarions to validate and confirm what type of production scenario to be mapped.
let us know if you need more clarification
reg
Ds
Similar Messages
-
How to process a file with out any CSV, Delimitaor, fixed length or Copybok
Hi Team,
i need to process below file in OSB and need to send mails to the concerns ids...
this file will have either 1 mail or multiple mails.
sample.txt file with 1 mail content
======================================
START
[email protected]
[email protected], [email protected],
END
Subject : CAL IND Renege #00424523 Hse580 CTH580
BODY:
User_ID: LARRY014
XXX Hse/Customer # : 580/1196310
X12 Order Number: 580094624
Customer E-Mail: [email protected]
Customer E-Mail 2: [email protected]
Customer Phone : 909312345
Dear Salesperson,
mysupply.com Order # : 00424523
mysupply.com User ID : LARRY014
Customer CALIFORNIA STEEL IND has entered order 00424523
through mysupply.com.
THIS ORDER HAS RENEGED for the following reason(S):
I. ORDER LEVEL
NOTE SEGMENTS FOUND IN INPUT - SENTRY
CDF REQUIRED CUSTOMER - ORDER RENEGED
II. ITEM/LINE LEVEL
LINE # ECOM LINE NAED QTY STATUS ALLOW SUBS
Please resolve the renege and release the order in Sentry
01 as soon as possible. Thank you.
EMAIL-END
====================================
Please help me ,how to process this file and send mail to the concern people, as its do not have neither CSV, nor Fixed lengthn or its not Cobol copybook nor its not DTD to convert it.
Thanks
Reddy
Edited by: KiranReddy on Feb 3, 2012 9:52 PMyou shouldn't need a csv if you want a fixed file you need some thing like
read:
<xsd:element name="C1" type="xsd:string" nxsd:style="fixedLength" nxsd:length="1" nxsd:paddedBy=" " nxsd:padStyle="tail" />
<xsd:element name="C2" type="xsd:string" nxsd:style="fixedLength" nxsd:length="xx" nxsd:paddedBy=" " nxsd:padStyle="tail" />
write:
<xsd:element name="C1" type="xsd:string" nxsd:style="fixedLength" nxsd:length="1" nxsd:paddedBy=" " nxsd:padStyle="tail" />
<xsd:element name="C2" type="xsd:string" nxsd:style="fixedLength" nxsd:length="xx" nxsd:paddedBy=" " nxsd:padStyle="tail" />
<xsd:element name="C3" type="xsd:string" nxsd:style="fixedLength" nxsd:length="5" nxsd:paddedBy=" " nxsd:padStyle="tail" />xx stands for the length of your line
hope this makes sense
cheers
James -
How to process file with fixed length using MFL in OSB
Hi Team,
I need to translate this file using MFL. its fixed lenght[each line is having 81 chars] file in below format.
Please help me to process this in OSB using MFL.
==================================================================
START
[email protected]
[email protected]
END
Subject : CALIFORNIA STEEL IND Renege #00424523 Hse580 CTH580
BODY:
User_ID: LARRY014
Xpd2 Hse/Customer # : 580/1196310
Xpd Order Number: 580094624
Customer E-Mail: [email protected]
Customer E-Mail 2:[email protected]
Customer Phone : 9093506458
Dear Salesperson,
gexprosupply.com Order # : 00424523
gexprosupply.com User ID : LARRY014
Customer CALIFORNIA STEEL IND has entered order 00424523
through gexprosupply.com.
THIS ORDER HAS RENEGED for the following reason(S):
I. ORDER LEVEL
NOTE SEGMENTS FOUND IN INPUT - SENTRY
CDF REQUIRED CUSTOMER - ORDER RENEGED
II. ITEM/LINE LEVEL
LINE # ECOM LINE NAED QTY STATUS ALLOW SUBS
Please resolve the renege and release the order in Sentry
01 as soon as possible. Thank you.
EMAIL-END
==================================================================
Thanks
Reddy
Edited by: 913248 on Feb 8, 2012 2:07 PM
Edited by: 913248 on Feb 8, 2012 2:08 PMHi Prabu,
thanks a lor fro you replay.......
the above file is having mail content[from id, to id, subject and body] i need to read this file using OSB and need to sent to the respective email id.
the file format is :
it will have
0- its a fixed length in each line [81 chars]
1--"START" tag....starting of the email
2--after START, the email ID is "FROM" email ID
3-after "FROM" emailid, 3rd line onwards....will have "TO email IDs
4-"END"---end of the email IDs
5- "Subject " ...will have subject of the email
6-"BODY".... the email body will start in this tag
7-"EMAIL-END"..end of the email....
so my requirement is ..i need to read above file in OSB and send notification emai.
Thanks
Reddy -
Multiple posting of Components in MF60 Material Staging
Dear friends
Greetings.
Issue : Multiple posting of Components in MF60
Scenario:REM Make to stock
We are using MF60 Transaction code for Issuing (Material staging) materials against planned order.
User selects the components and qty to be staged and posting happens after pressing save button.
Material issued to the production location by 911 movement
After staging we found that in some of the material documents qty posted is several times in the excess of the
enterd qty. ie , Multiple postings for same material
Ex : Material document reads as below
Sl no Material Qty
1 102020 10
2 104255 10
3 102020 10
4 104255 10
5 102020 10
6 104255 10
7 102020 10
8 104255 10
Enhancements :we are using Packet size data for tiny componet issue (ie, To issue more than the requirement quantity)
Is there any enhancements to restrict the material postings in case of multiple lines (excess material issue)
Regards
JanHi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha -
Dear,
Please tell me how to change plant in VA02 -change sales order , for partially dispatch of material within same material code.
Thanks & Regards
Amit Karalkar
SD consultant
Bajaj Steel Ind.Ltd.For partial delivery made line item, you cannot change the plant in sale order. You have to foreclose that line item to the extent what has been delivered and create a new line item.
Before doing this, ensure that the material is extended to other plant also.
thanks
G. Lakshmipathi -
Hai gurus,
i have one scenario,( REM Method)
1) Company 'A' is the marketing one which collects all the requirements from various parts of the country
and make a consolidate requirements of all the final products like( P1,P2,P3 and P4) for the entire year.
2) Company 'B' is the manufacturer of final products like P1,P2,P3 and P4 ,based on the input given by the
executives of Company 'A' during the meeting(under non SAP situation now)with executives of company
'B'.so the qty input is only data given manually by the executives from company 'A' to company 'B'.
3) Both the company A and B comes under same management.
4) Company 'B' produce the final products like P1,P2,P3 and P4 and sell it to Company 'A'.(100% invoicing
of all the material produced from Company B to A under non sap situation)
How to map the same in SAP, as the requirement from Company 'A' pass to Company 'B' and the same is
produced and sold back without any problem for accounting and qty disputes.
regards,
sekar chand.Dear Mr Lakshmipathy,
thanks for your reply and correctly pointing out the case.
i am clear based on your reply for the earlier thread regarding how the transactions are taking place
between one company to another, but my current question is how the input of the company'A' is
transformed to company'B' for production.
Either through sop or any other method present in std SAP
regards,
sekar chand -
I'm getting below message in t.code: MFBF for one material.
"No standard cost estimate available for the material"- I'm getting this message in MFBF for one scenario (REM)
After this message, i executed CK11N as well as CK24 also. but still same issue continues
(Note: I have maintained Std price (S) -Rs100 for this matl in MM01 Accounting 1 view)
Please help me to fix this issue. Thanks in AdvanceDear "A P from Accenture",
1.Execute CK40N for all the steps from step 1 to 5 from Material assignment to Release.
2.Or else Execute CK11N,save without any error and then mark and release using CK24.
3.Ensure this value gets update against under Current column and planned price in Costing 2 view.
Check and revert
Regards
S Mangalraj -
Dear All,
I am working on REM Scenario with QM integration,
The requirement is there should be a inspection lot created which is stock relevant, similar to inspection type 04 in process industry and discrete industry where once GR is done against an order an inspection lot is created which is stock relevant.
Similarily once back flush is done in MFBF no inspection lot is created and stock moves to unrestricted directly
I know there is inspection type 13 which is used for in process inspection in REM but that is non stock relevant inspection.So my question is how can i map this type of scenario???
Can we use inspection type 04 in REM???How can we bring the stock to inspection stock with a lot created after backflush is done in MFBF???
Please provide your valuable inputs...Hi
In REM 13 Is used for Inprocess whereas for Final Inspection 04 is used.
In MFPR 13 inspection type lot is created.After MFBF ,backflush takes place & stock relevent 04 inspection type is created.
Can we use inspection type 04 in REM???How can we bring the stock to inspection stock with a lot created after backflush is done in MFBF???
04 will be automatically created after MFBF(QTY equal to backflush QTY) if it is active.This will solve your peprose
I hope this will add some value
Regards
Sujit -
Suggest manufacturing scenario Discrete / Repetitve for Iron & Steel indus
Which scenario u will suggest for Iron & Steel industry & why?
Product - Galvanised Plain/ Galvanised Corrugated Sheets
Process- Pickling-Cold Rolling -Galavanizing- Cutting /Corrugation
but the product is varying in THK & Width so how u can go for repetitive?it works on both scenario MTO & MTS
yes sheets r of diff sizes & widths as per orders but same operation is carried out but u have control some parameters
Kindly suggest manufacturing scenario Discrete / Repetitve ?Hi
If u say that the sheets are of different sizes and shapes, will the different sizes have different workcenters or in one machine all the different sizes can be produced. if all the sizes and shapes come out of the same machine, i think discrete will be the best suited(as per my knowledge) or if only the last operation of cutting is different and other operations are same, then u can go for the combination of Repetitive and discrete.
Chandra -
Dear All,
I'm into REM Manufacturing Scenario...
I want to do GI after posting GR through MFBF Transaction against Planned Order.
Once the Planned Order Quantity is completed I cannot do GI as the Planned Order is already reduced.
I have also tried to reduce planned orders based on reduction period field in REM Profile. Here, Planned Order is not reducing even after the period mentioned in REDUCTION PERIOD field in REM Profile.
Scenario is there would be Monthly Planned Order...GR is done shift-wise....GI is done next day for the Previous Day's consumptions...
Please help me in this regard.HI
Check REM profile settings in T code OSP2 for your REM profile under control data tab 2> select > reduce planned orders assigned to version also give the reduction period.
also deselct the GI Backflush at GR posting check box and error correction > select create post processing records and error correction in dialog mode optional.
Check and revert
Regards
Anupam Sharma -
CO-product configuration in REM scenario
I am trying to configure co-product scenario with REM process. Is it possible?
If any one worked on this scenario please let me know what are the special consideration we need to take or any SAP note available?
Thanks in advaice.
Rajesha Vittalin HELP.SAP.COM is the answer.
Product Cost Collector
Definition
Cost object in Product Cost by Period that collects the periodic actual costs incurred in the production of a material. When you use a product cost collector, the product is the main cost object.
Use
Product cost collectors are independent of the production type. This means that you can collect actual costs on product cost collectors in the following production environments:
In order-related production (that is, when you are using production orders) when you want to analyze the costs by period rather than by lot
In process manufacturing (that is, when you are using process orders) when you want to analyze the costs by period rather than by lot
Repetitive manufacturing
In repetitive manufacturing you always use product cost collectors as cost objects.
Product cost collectors are available from Release 4.5A onwards. In earlier releases, the costs of repetitive manufacturing materials were collected on production cost collectors. From Release 4.5A onwards, production cost collectors are converted into product cost collectors. For information on the conversion process, see Converting Production Cost Collectors into Product Cost Collectors.
Order splits for production orders
When you split production orders, the costs for the parent order and child order are allocated to the same product cost collector.
See also: Order Splits in Cost Object Controlling
Constraints
Product cost collectors cannot be used for the following objects and production environments:
Manufacturing orders that settle to a sales order item if you are using a nonvaluated sales order stock in sales-order-related production
Sales-order-related production with a valuated sales order stock, except in repetitive manufacturing environments
Engineer-to-order environments
Manufacturing orders that are part of a collective order
Joint production
Joint production is a production process that yields two or more products in a single production run. In the Product Cost Controlling component (CO-PC), there are a number of special processing requirements in joint production environments regarding Product Cost Planning (CO-PC-PCP) and Cost Object Controlling (CO-PC-OBJ).
In shop floor control, a manufacturing order (usually a process order) is created to manufacture co-products. In the manufacturing order, co-products are carried on the order items.
In Cost Object Controlling, actual costs are collected on the header of the manufacturing order. At the end of the period, the actual costs on the order header are distributed to the individual order items. Work in process and variances are calculated at the order item level. The order items are then settled.
Integration
In joint production, the system normally accesses master data of Production Planning for the Process Industries (PP-PI) such as the master recipe and materials list, or master data of Production Planning (PP) . To distribute the planned and actual costs to the co-products, the system uses the apportionment structure that can be specified the material master record or in the manufacturing order itself.
Terminology
Co-product
You specify that a material is a co-product by selecting the Co-product indicator in the MRP view or costing view of its master record.
Fixed-price co-product
A fixed-price co-product is a special type of co-product.
Primary product
You specify that a material is a primary product by selecting the Co-product indicator in the MRP view or costing view of its master record.
Process material
A process material is a nonstock material that is used in the R/3 System to represent the process by which co-products are produced. Instead of the primary products, you can enter a process material in the recipe header and in the order header.
Process materials have material type PROC.
By-product
A by-product is a product that is produced incidental to the production process of other products. You enter by-products in the material list of a primary product or process material with a negative quantity.
You do not set the Co-product indicator in the MRP view or costing view of the master records of by-products.
Intra material
Intra materials only exist temporarily between two processing steps. Intra materials appear in the material list as items of category M, but are not costed.
If the process is interrupted because of a malfunction, however, intra materials may have to be transferred into inventory. In this case they are valuated with a price in the material master that is selected through the valuation variant for the valuation of goods received.
Intra materials have material type INTR.
Circulating material
You can specify whether the cost of a circulating material should be included in the material list. The system selects a price for the circulating material from the costing view of the material master record.
If the circulating material is flagged as relevant to costing, the material costs appear in the itemization twice: once with a plus sign and once with a minus sign. The balance is the material input costs. -
REM with Co-Product scenario.
Dear Friends,
Can we use REM with Co-product scenario? In CO-PRODUCT scenario, while creating the production order I am getting 2 line items in the settlement rule (one for the main item and another for the co-product). During GR w.r.t. order, system is proposing 2 materials with 101 movement. But in case of REM, system is creating single line item in the settlement rule. System is posting the co product also as by-product using the 531 movement only not as 131 movement. Hence clarify me... whether can we use co-product scenario along with REM or not??? Please note that I have used the same source structure.
If you need any further clarification, please let me know.
Regards,
Surya.Hi
CO Product scenario won't work in REM SCENARIo, Because Setllement is not an order based, Its a period based.
SAP WON"T recommended the coproduct scenario in REM. So please change the scenario to discrete or PP-PI for that material.
Pls refer the link for further clarification
Re: CO-product configuration in REM scenario
Regards,
Sundaresan.E.V
Edited by: Sundaresan . E. V on Dec 28, 2009 5:18 PM -
Standard report for Activity types in REM scenario.
Hi PP Gurus,
Is there any standard report like MCRP, MCP6, MF12 in REM scenario to capture time booked for Activity types? Please revert.
Thanks & Regards,
Abu ArbabHi R. Brahmankar,
Thanks for your prompt reply. We need to track Activity types booked in terms of quantity. We checked all the transaction code that you suggested.
The track of Activity type is also possible in standard SAP system provided we do Separated Backflush only.
T-code- MF12:
Field Name- Production Activities:*
Production activity posting in worklist
If you select this indicator, the system only displays the document logs for which production activities still have to be posted.
The selected documents provide you with a worklist which you process using the separate backflush transaction.
Thanks & Regards,
Abu Arbab
Edited by: abu arbaba on Sep 24, 2008 11:07 AM
Edited by: abu arbaba on Sep 24, 2008 11:12 AM
Edited by: abu arbaba on Oct 16, 2008 8:16 AM -
Manual selection of production version in REM scenario.
Hai gurus,
I discrete manufacturing we can several production versions and we can select the same manually
when we convert planned order to production order. Like this whether it is possible in REM scenario
to select the production version manually, if so what is the settings and procedure.
waiting for the positive reply.
regards,
sekar chand.Dear Sekar Chand,
Are you not able to select the production version in MFBF manually ,assuming if you have more than
one production version for the same material?
What Tejas has suggested you is to start the planning process itself based on Prod.versions ---> MRP
run-> planned orders--> Production confirmation.
In case if you do not take MRP run and go for a direct confirmation also you will be able to select the
production version in MFBF.
IF not means revert back.
Regards
Mangalraj.S -
BAPI/BAdI/OSS notes for PRT measuring.document auto.update -REM scenario
Dear Forum members,
In a REM scenario how to pull the PRT's assigned to the individual operation in the routing to the planned order.
(In my understanding if we carry out a elad time scheduling we get the operation deatils along with the timings under the detailed
planning tab and we can see the component's list)
Is there any OSS notes/BAdI/BAPI which addresses the measuring document update automatically as per the confirmation
quantity made in a REM scenario.
Eg: If the confirmation quantity is for 100,then whatever the PRT(equipment category)linked to the routing should get updated
automatically for 100 quantity,(the measuring document should get generated for an usage value as 100).
Please give your suggestions and input on this concept.
Regards
S MangalrajHi Mangal ,
What is your exact requirement and why are you using PRT as equipment ?
You can use PRT as Material and consume in order if required . Also create document in CV01N and assign in BOM as
component with Document category.
Regards,
Jayavimal
Edited by: jaya vimal on Jun 18, 2010 2:08 PM
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