Suppression of Re-Order Point Safety Stock Exception Messages
Hi There!
Hope someone can help!?
I need to be able to suppress MRP Exception Message 96 - Qty Under Safety Stock but for PD Only.
Is this possible?
Cheers,
Karl
Hi There!
We have lots of Raw materials controlled by MRP Type PD, which have Safety Stock Value.
However, quite often although the actual stock is lower than the Safety stock Planners have lots of messages (96 - Below safety stocks). However, although Purchase order reciepts may be late, there isn't actually a problem. As When the PO Reciepts actually happen there is enough stock to satisfy actual demand.
We would like to put many of these Raw materials on Re-Order Point Planning, and manage. But we would like to ignore the (96 - Below Safety Stock) for Normal Items.
Hence, Planners have exception messages for REAL Priorities.
Hope this explains all!
Cheers,
Karl
Similar Messages
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Report for Reorder point, safety stock, current stock and fixed lot size
Hi,
Purchasing Dept. is looking for a report which can give list of materials falling below the reorder point, so that they can go ahead and create procurement proposals for those materials.
They also want to see the Reorder Point, Safety Stock, current stock and fixed lot size in the same report.
Let me know if there ia any standard report availbale which displays the same or any approach to get the same.
Thanks in Advance.
Regards,
Shankar Goud.Hi,
There is no standard report because this is meant to be managed by the MRP run.
The MRP lists show all materials that have a problem (such as stock below reorderpoint) but MRP generates requirements for these anyway and so all you need to do is to look for the MRP generated requirements (requisitions?) and you have your list?
Are you using MRP?
If so then please use the standard functions in MRP to get this.
If not, then WHY NOT?
Steve B -
Make to order, no safety stock.
Dear All,
I have 1 finish good X, made from materials X and Y. I set safety stock for X and Y.
When I make A to stock, I need safety stock of X, Y; I create demand and run MPS, MPR -> ok.
But when I make A to order, don't need safety stock of X, Y. How to do that ?
ngocvt.Ngoc,
Well, I am confused.
I have 1 finish good X, made from materials X and Y.
Recursive Bill of materials? Or maybe you mean your finished good is 'A'?
When I make A to stock, I need safety stock of X, Y
OK, put safety stock into the Material Masters of x & y.
But when I make A to order, don't need safety stock of X, Y.
First, tell me how are you making A as MTS one day and MTO the next?
Safety stock is not dependent upon the source of the demand, it is generally used to ensure a higher level of availability of components to meet business requirements during unexpected events (such as a demand generated by an unexpectedly large sales order, or a production failure of X or y). Generally, if you need safety stock for X and Y, the need doesn't go away just because you have one parent that is MTO and another that is MTS. You either need safety stock to meet unexpected events, or you don't.
Best Regards,
DB49 -
Dear All
Can I have a report on Rorder Point and a safety stock for the material.
Regards
Manojhi
use MARC table in SE16 for reorder level
MINBE Reorder Point
EISBE Safety Stock
Vishal... -
Safety stock Warning message ?
Hello Friends,
Need some help in creating a new functionality,Currently our customers can order a large quantity for any given material. There is no check in place that warns the customer service rep (CSR) that this will stock us out or that this order is 1-2 times our safety stock. I would like to get a function in SAP so that at order entry, if a CSR enters a quantity that is more than 50% of our safety stock, they will receive a warning stating that this could wipe out the inventory for other customers.
I would like to be able to set-up this functionality for a certain set of materials that have safety stock and that are active and high-volume materials.
Please advice what configuration changes needs to be done in order to fullfill this requirement.
Thanks in advance.
MOHi Mohammed
there are no configuration changes. I hope the following would work.
1. How do you identify high volume materials.
2. How do you identify Active materials.
You must find a way to do these or choose some field in the material master for which this check needs to be performed.
Once this is done you can write code in MV45AFZB to perform the check at VBAP level.
Thanks
PG -
Assembly order strategy 81 components exception message 40
Dear Team,
I am using planning strategy 81 for discrete manufacturing process.Planning is taking care for finished product and triggering planned order. But in component level requirement is not generating and showing exception message as 40. If i execute MD02, then working well. Let me know why requirements are not generating for components in MD04 screen. Is it required MRP run for components even in assembly order process.?
For components collective requirement 2 using.
I would greatly appreciate if you identify the issue
Regards
AbhilashHello Abhilash
The components are not planned automatically when using strategy 81. The planned order is generated and dependent requirements for the components are also generated, however, there is no MRP run, therefore, the dependent requirements are not covered.
As an alternative, I suggest you to check the requirement type/class customizing. There is an indicator called "automatic planning" which triggers the MRP for the sales order automatically in background.
This setting can be used as a workaroung in this case.
BR
Caetano -
Safety Stock (o reserved) to a Customer Cluster
Hi Dudes...
I have a need to define in our Stock Levels the next requirement:
1. We have a 2 big Customer type or kind in the Company: Self Services (supermarkets) & Wholesalers
2. In our inventory Model we are considering as follow:
- Reorder Point
- Safety Stock
3. We need to get that when the stock level fall down the safety Stock, this remaining stock stay only to Self services customer and till the replenishment be triggered then, the stock could be again for the 2 kinds of customer.
Is there any setting or customizing ti get this scenario?
This is really important to the company, I'll appreciate your soon support.
Please let me know if my question is clear.
Thanks in advance
O PereaHi Dave,
Try this note suggestion, possibly help you in resolving your issue.
How to Avoid Getting Safety Stock Replenishment Too Early in an ASCP Plan [ID 301629.1]
In order to line up the safety stock supply with the changes in safety stock, a combination of the profiles must be used:
MSC: Use FIFO Pegging as yes
and the plan option
Peg Supplies by Demand Priority is checked.
The profile MSC: Use FIFO Pegging as yes will perform the following:
For all demands and supplies, it proceeds item by item and
pegs supplies to demands on a daily basis. Daily supplies
and demands are not sorted. When supplies or demands
on a given date are used up, it picks from supplies or
demands on the next date. The unpegged supplies are
pegged to excess.
The peg supplies by demand priority combined with the profile above will prevent the system to plan ahead for safety stock.
Also no safety stock smoothing is setup.
To implement the solution, please execute the following steps:
1. Please set the profile:
MSC: Use FIFO Pegging as yes and
2. Under the plan settings in the main tab the set the following options:
Enable Pegging ON
Peg Supplies by Demand Priority ON
Warm Regards
Sivaraman.G -
Dear Experts,
I have maintained Reorder Point Planning Settings (VB) and maintained Reorder Point, Safety Stock, Minimum & Maximum Lot size quantities.
I have total 9000 materials & when I run MRP through MD01, system creating only some requisitions and rest not creating eventhough stock is below Re order point.
What could be the reason & tell what exactly I am missing.
Thanks in advance
Kishore KumarDear Satish,
Thanks for your prompt reply.
My problem is system is creating PR only 10% of the materials. why and what exactly I am missing.
Can explain anybody?
Kishore Kumar -
Dear SAP expert,
I have confusion about the difference of VB (manual re-order point) and V1 (manual re-order point WITH external requirement).
I have this material A
Max stock level = 100
re-order point = 50
stock = 30
Reservation = 50 (today)
lot size = HB
Using VB, I understand that it always create PR = 70, as SAP will try to reach max stock level,
But using V1, it also create PR = 70, when I thought it shoud create PR of 70 + 50 = 120 (reaching max stock level and to satisfy requirement, where as I understand V1 should take external requirement).
As it create PR = 70, it seems that there is no difference between VB and V1.
However IF I increate the reservation to be 51, and running the MRP, i got PR = 71, and when I increase reservaton to be 60, and running the MRP, I got PR = 60.
It seems that IF reservation > re-order point, then SAP will increate the PR quantity, in which I dont really understand the logic used in here.
Can someone shed some light on this?
Best regards,
JohnHi JJ,
Each MRP type is defined under each MRP procedure.PD is defined with MRP procedure 'D' (Material Requirement planning) and VB is defined with MRP procedure B (Reorder point Planning).
Please check config at SPRO>Production>Material Requirements Planning>Master Data>Check MRP Type.
Regards,
Rajarao. -
Purchase order exception messages
hi all,
i want to know the table and field name of purcahse orders linked with PO exception messages in MD04
Transaction
thanks in advance..
sathish..HI,
check the table PRON with matnr and werks will do i hope.. -
How much to order , reorder point and Safety stock calculation in SAP?
Existing Client is Distribution company , the Challenge is how much order , when to order and how much safety stock we need to keep for Material in SAP?
Limitations with Client System:
u2022The existing system does not enable purchasing to have visibility to firm (open sales orders) and planned (customer forecasted) demand for a material.
u2022If a sales order is placed that consumes all of the inventory available, the purchasing department is not notified automatically to replenish the stock
u2022The system in place currently does not enable the organization to maintain a level of safety stock.
u2022If inventory is logically allocated to a priority customer based on their forecast, there is no way to ensure that inventory is reserved for the priority customeru2019s orders u2013 other sales orders often consume it.
u2022If a material is backordered with several sales orders waiting for parts, the sales orders are allocated based on earliest requested delivery date upon receipt of the part; there is no way currently to allocate the stock across the open sales orders if it is determined that is the appropriate course of action.
Thanks
SwethSweth, you are asking for consulting, and in my opinion it is way beyond what can or should be reasonable to achieve in such a forum. You are asking complex questions, that most probable have more than one possible answer.
I suggest that you get on-site help from a knowledgeable and experienced consultant. These are crucial business issues, and should be dealt seriously. -
Report on Rorder Point and a safety stock
Hi,
Pls adivse, by which tcode, i can get a report on Rorder Point and a safety stock for the material.
ie. my client want to have a report abt the material status for reorder stockHi,
The safety stock and re-order point are plant specific details
The values can be checked from SE16 - table MARC
regards
Merwyn -
Calculation of Safety Stock and Reorder Point under Forecast Model T
Hi Gurus!
Happy Holiday!
I would like to ask for your assistance on how the the safety stock and reorder point was calculated with the following values available. I would really appreciate it if you could give me details on the calculation.
Below are the values:
Basic data
Forecast date 01.12.2009 Unit CTN
Forecast model T Service level 0.0
Period indicator M Paramtr profile
Control data
Initialization Tracking limit 4.000
Model selection A Procedure selection 2
Parameter optimizatio Optimization level F
Alpha factor 0,10 Beta factor 0,10
Gamma factor 0,00 Delta factor 0,30
Basic value 5.464- Trend value 5.603-
MAD 4.758 Error total 4.722
Safety stock 1 Reorder pnt. 1
No. of values
Consumption 6 Forecast periods 1
Initial. periods 0 Fixed periods 0
Periods per season 12
Historical data
Period Original Corrected value
11.2009 3.000 3.000
10.2009 0.000 0.000
09.2009 0.000 0.000
08.2009 9.000 9.000
07.2009 21.000 21.000
06.2009 20.300 20.300
Forecast results
Period Original Corrected value
12.2009 0.000 0.000
Appreciate your assistance!
Thank you and Happy Holidays!
JiSweth, you are asking for consulting, and in my opinion it is way beyond what can or should be reasonable to achieve in such a forum. You are asking complex questions, that most probable have more than one possible answer.
I suggest that you get on-site help from a knowledgeable and experienced consultant. These are crucial business issues, and should be dealt seriously. -
Safety stock and Reorder point calculation in inventory planning
Hi,
How System does the calculation of own safety stock, and Reorder point, maximum safety stock level at parent and child location while running inventory planning services in SAP APO SPP. does anyone about the calculation please let me know
Regards
PuneetHi,
How System does the calculation of own safety stock, and Reorder point, maximum safety stock level at parent and child location while running inventory planning services in SAP APO SPP. does anyone about the calculation please let me know
Regards
Puneet -
Exception message 10 and safety stock
Hello
When I have a ressource in the past (we have this case), and if the safety stock is not complet, the exception message is "10" (reschedulling in) without date.
Normaly the result should be exception message "15" (rescheduling out) with a date.
Why have I an exception message "10" without date ?
Is it the custo, but I found nothing ?Hi Christian,
I've seen this myself, and believe that it happens only if you allow start in the past and have got insufficient coverage for safety stock.
I guess it doesn't have a date because of the start in the past, which will set availability date even today. Try to change the "start in the past" indicator, and see what happens.
Regards,
Mario
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