Double planned order or schdule lines

Hello,
I am getting double planned order or schedule lines on monday.
This situation is getting corrected on tuesday in monday's night planning cycle.
if i see on next monday this situation occurs for other material not for earlier one.
Planning cycle is running on friday as well as saturday.
Saturday and sunday is off days.No activity is carried out on those days.
Please reply.

Hello Sunil,
did you get a solution for your problem at any time?
We are facing a similar problem. A planned order is created by MRP heuristic in APO and the next day we have 2 planned orders. We have the impression that the 2nd planned order is created during the background job run for /SAPAPO/RRP_ORDER_CONVERSION.
The problem appears sporadic for several materials, but always in the customer specific segment.
While we run the /sapapo/ccr the next morning we see, that the 2nd planned order is not available in R/3 (error 154) - even if it has the planned order number out of the number range in R/3.
Grateful, if one could give a hint how to fix it.

Similar Messages

Where/ how do I set SNP to create Planned orders with multiple line items?

Hi
Currently our SNP is generating planned orders on a daily basis, it creates a single order with a single line item per location.
Where/ how do set SNP to create planned orders on a daily basis to generate a single order with multiple line items per location, so therefore one planned order with multiple line items for a single location.
Thanx
Keegan

Hi Keegan,
In SNP (APO) it is not possible to create order with multiple line items.
But you can do some settings so that while planning system can do aggregation and disaggregation.
But your requirment should be set on Aggregation/Dis-aggregation logic.
Please follow the follwing links:
http://help.sap.com/saphelp_scm2007/helpdata/en/2c/c557e9e330cc46b8e440fb3999ca51/content.htm
Aggregation:
http://help.sap.com/saphelp_scm2007/helpdata/en/42/f731d078e73ee4e10000000a1553f6/content.htm
Disaggregation:
http://help.sap.com/saphelp_scm2007/helpdata/en/a6/ebefaf32e22e468355da304cc59387/content.htm
Please be sure that the setting of this logic will be at planning area level.
You can't change aggregation/disaggregation logic further.
Regards,
Santosh

Unable to release planned order for single line from MRP workbench

Hi
We are unable to release planned order for single line from MRP Planner workbench,but Select All For Release is working for all the lines for the item
User want to release a specific line but no new requisition is generated
It is highly appreciable if anyone could help to resolve this issue
Appreciate the Help
Regards
VKPK

It sounds like the release goes through in the workbench but the requisition does not show up in source - is this correct? If so I would check item attributes / flags for purchasing and buy. also have found some items require a purchase price to be populated in master and org

Delete firmed planned order, pr or schedule lines

Hi All,
Do any user exit, functional module , sap notes is there to delete the firmed planned order, PR, Scheduling line
while run the MRP.
Thanks
vraj

Roll forward period
To automatically update the master plan, you can set the system so that firmed planned orders that were scheduled before the roll forward period can be deleted during the planning run. With this function, all planned orders, for which there are no longer any requirements, are deleted.
Note on roll forward period
In step "check MRP types", you can maintain the indicator "Delete out-of -date planned orders" which is used to set the system so that firmed order proposals, that lie beforethe roll forward period, are deleted in in the planning run. At the same time, new planned orders are created that are adjused to the current situation. (Or depending on the fixing type the old order proposals are displaced to the end of the planning time fence.)
Hope this suits your requirement.
Regards
Ratan

Planned Order no. ranges in SAP.

Hi Pp Gurus,
Whenever I access REM planning table and check any Planned order in 'Not yet assign' row it is giving planned order no. generated after MRP run for LA (stock) or KD (individual customer stock) planned order type and whenever I assign any planned order to Production line it gets converted to Order type PE. But when I do backflush using MFBF at the time of Actual Activity posting system is giving some other Order no. Are these all Orders same? Why they are taking different nos.? Where from no. ranges for (planned)
order type can be maintained?
Please reply.
Thanks & Regards,
Abu Arbab

Hi,
I am in ECC 6.03 so i cannot view settings for RSH / RSQ since it is no longer mandatory in SAP.
Please refer th message from SAP below in the entry screen of T code MF 02 - Change run schedule headers.
The creation of run schedule headers is now no longer necessary,
Creating the production versions and the product cost collector
is now sufficient for repetitive manufacturing.
Only the function "Change run schedule headers" is still available so
that you can set the delete indicator for RS headers that are not completed.
Also refer link below :
http://sap.ittoolbox.com/documents/popular-q-and-a/run-schedule-header-4069
But if you are in older versions of SAP, this is where you define the number range for RSH (planned order type PE).
IMG>Production>Repetitive Manufacturing>Cross-Process Settings>Define and Assign Number Ranges...
you can also click on the doc+spec icon to thr left of te execute button of this transaction to confirm this.
And system converts LA/KD order types to PE on assigning to a line because, RSH (previously) was the actionable document for production in REM. Just like planned order is changed to Production order in Discrete system, LA/KD changes to PE in REM system.
Regards,
Ashok

Convert multiple planned orders to single production order

Dear All !
In our business, same component is used for manufacturing multiple items. In a sales order multiple items are booked. When we do MRP RUN, system creates multiple planned orders for each line item. We can run only one production order as for every item order quantity becomes very small and we cannot process that lot. To have a sizable lot quantity we need to combine all planned orders into a single production order.
Can someone please help.

Govinder,
Define those components for collective processing. You need to define "2" - for Field Indv/Coll in MRP4 view of those material master and you can have daily/weekly/monthly lotsize defined for those items.
Regards,
Prasobh

Pick List - Planned Orders in Repetitive Manufacturing

Hi All,
Business Process: Cut Planned orders ( No production line, No Routing, No Work Centers). Production done and then these Planned Orders are backflushed.
Any of you have any idea on how to generate pick list to stage material for these planned orders?
I know that Production orders can easily be configured to print automatic pick lists but not planned orders. I have been working my heart out to find a solution but couldnot.
Thanks in advance!
Siva

Hi Siva,
I think action control should work good for your scenario,
In customizing SPRO->Production->MRP->Planning->Procurement Proposals->Planned orders->Action for Planned orders--->Define action control.
Define Action Control
In this workstep, you define the actions that are allowed for the action control function and the sequence in which the system is to carry out the actions. An action can be followed by several other actions and it can also be preceded by several actions.
Activities
Define the action control. To do this, define a key and the actions that are allowed and which subsequent actions can follow certain actions.
Example
The key 01 is defined. The following actions are to be allowed for this key
BOME (explode BOM)
NEMA (check material availability without BOM explosion)
PRNT (print component list)
The BOM must always be exploded first. The material availability can only be carried out once the BOM has been exploded. Once the availability check has been carried out, the system should print the component list. The table is then mainatained as follows:
Control Action Target action
01 BOME
01 BOME NEMA
01 NEMA PRNT
The action control what is defined needs to be assigned in Material Master MRP4 View under REM section.
Hope this helps...Reward your points,
Regards,
Prasobh

ASCP should plan production of all lines of a Sales Order in the same IO

Requirement details:
1) We are running an ECC plan in OPM environment (Constrained Classic)
2) There are 20+ manufacturing plants – all are equally capable of manufacturing any item
3) Sourcing rules define the sequence in which plants should be loaded (first plant X, go to plant Y when capacity in plant X is full. Go to plant Z when capacity in plant Y is full… and so on.)
4) Sales Orders are entered in a fashion where 1 SO = 1 container.
5) There are 5-20 lines per sales order (for items A, B, C, D etc). Together, these items constitute a full container load (FCL)
6) The composition of this FCL will vary from one Sales Order to another (e.g., customer 1 takes items A,B,C; customer 2 takes A,B,D; customer 3 takes A,B,C,D)
7) To avoid transfers between plants, all lines of one SO should be assigned to same plant for production – even if that means delaying the shipment. The container will be loaded in that plant itself – instead of transferring it to a distribution center.
As per our understanding, ASCP does not support such a requirement. We attempted the following:
1) Defined following profiles:
MSC: Maximum number of planned orders per demand = 1
MSO: Maximum Demands per Group = 1
MSO: Maximum Demands per Slice = 1
2) Defined Demand Priority Rules:
Schedule Date – 1
Sales Orders, Forecasts & MDS Entries Priority – 2
3) If there are 10 SOs with the same Scheduled Ship Date, they were given Planning Priority as 1, 2, 3 … 10
4) All lines of a sales order were assigned the same ship set.
With all the above settings, we could not achieve our goal. Any suggestions from the ASCP Gurus?

Hi Navneet,
Thank you for your reply. To answer your queries:
(1) We have a dummy inventory org mentioned as ship-from org in all SOs (calling it 'dummy' - as physically there is no such IO). This is done because the marketing team does not know from which IO material will be shipped (we do not have GOP in scope).
(2) Sourcing rules mention that a demand in the dummy IO can be met by orgs X, Y, Z etc (each one with 100% allocation, ranks 1, 2, 3 etc). There are no sourcing rules for transfers between X, Y and Z.
(3) The intent is to fulfill a SO from single org with none of the items internally sourced from other orgs.
Regards,
Parikshit

Incorrect Sales order line item assignment to the Planned order

Hi,
I am creating a sales order & then MRP run to get planned orders.
The sales order has one assembly line item, which is a configurable material. Inside the configuration of the assembly, I maintain some components. After saving it explodes and the same components reflect below line items of the assebly in sales order.
Now if I run MRP there is a requirement for the component and so the planned order is created for the component. But If I open the planned order & see inside its Assignment view, there is correct sales order number, but the line item its showing is that of Assembly and not of the component. Why ? Is there any wrong in configuration or any wrong in planning type ?
I checked correct Item category is used.
MRP Type - PD
Correct requirement type is used in procurement view.
I think what ever is comming is standard SAP functionality. But I am not sure.
The client is saying, thie is wrong and because of this the warehouse guy is picking the wrong material (As the line number is wrong).
Please suggest here.

Hi Sambit,
We assign the Ordet type(Production order/ Planned order/ Network) to the requirment class to let the system know that for the material which has this requirment class , system chould create a Planned/ Procustion order. When you assign this normally system should create it automatically based on the settings. Requirment class comes from the requirment type which comes from the Item category and MRP type(*Genarally). Also check if there is any startegy Group assigned to the material in the material master and also the MRP group. Check the strtegy group defualts in the transaction "OPPS"(rEQUIRMENT TYPE /class FOR CUstome requirments). The best thing you could do is make the screen shots of the assembly header and the component's requirment classes and tell the business that based on this sytem is creating the planned order.And also check the plant parameters and the MRP group parameters in "OPPQ" and "OPPR" respectively. Kindly please let me know if you need any more infromation on this.
Regards,
Ram Pedarla

Min/max MRP and double star planned order

Hi,
What does setting up materials for min/max mean ? Is it just some concept r does it involve some specific settings in the material master ? I know there are minimum and maximum lot sizing procedures available. Are these to be taken into account to set materials up for min/max ?
What does a planned order with two stars in the MD04 screen mean?
Thanks

Dear,
Single *** means order is Firmed and **** means Capacity planning has been done for the planned order.
There is "storage location" MRP with min max levels.
Have a look at the fields on the MRP screens in the material master and you will see the settings you can choose from.
There should be no need for any config as long as your basic MRP config is there.
The normal MRP run will then try to maintain the correct stock level in that storage location and you use the special procurement keys on the material master to determine where the stock should come from to replenish that storage location.
Go to TcodeOMIA here you will find min max for your plant.
Regards,
R.Brahmankar

Scheduling planned order of semi finished

Dear all,
I have the following scenario finished product A is made of semi finished product B , when making a plan for A to be delivered say 1\6\2010 the system schedules a planned order for A to be delivered on 1\6\2010 at 7:00 AM and start on 25\6\2010 at 14:00 PM therefore for semi finished B a planned order should be scheduled to be delivered on 25\6\2010 at 14:00 PM .
the problem os that B is scheduled to be delivered on 25\6\2010 7:00 AM not 14:00 PM . known that no schedule margin key is used and the start time of the plant is 7:00 AM. is it configuration or SAP standard?
Regards,
Ahmed Sobhi

Dear Mr.Ahamed ,
Basically , if you have Capacity Requirement Profile active , when you dipsatch the operation system will ask you to review the Work centre , Operation , Timing before depatch based on the capacity load .I am not sure wether u are utilising that functionalty or not
However , Convert the Planned Order to Production Order for B .Goto Operation Over view .How many operations are there in B? .You can change the time , if you dispacth( Select the line itme - operation AT HEADER -DISPATCH ) , select the line Operartion line item and double click , goto Date , here you can change the Date , Time (Set up, Processing , Teardown , Move Time , Wait Time ) .Basically u should deal with Operation Execution time (Set up , Process , Teardown ) .
We generally change the timeing like this in our shop floor in our business process.
Secondly , at configuration level , you can goto -OPJN-Select the Scheduling Type -Mark the option With Time so that you can enter the timing also when to start and end at planned order as well production order .
Try and revert back
Regards
JH

Splitting Planned Order between 2 Plants

Hi,
I have the following situation, can some one suggest a solution:
Background of scenario:
Company Code A has a Plant A (Planning Plant)
Company Code B has a Plant B (Manufacturing Plant)
I have a finished good FG which is manufactured in Plant B.
The BOM of FG has one raw material RM
The material FG has demand in both Plant A and B.
In plant A for this FG I use a special procurement key (production in Alt. Plant) so as the demand gets transferred to plant B.
The Scenario is :
I have the following demand for FG
Plant A --10
Plant B --10
Now when I run MRP in Plant A, the demand gets transferred to Plant B.
Now when I run MRP in Plant B, I have planned orders created for FG and RM. The planned order for RM is created in Plant B only. I need this planned order to be splitted between Plant A and Plant B based on the respective demand of FG.
I cannot put the special procurement key of Withdrwal from Alt. Plant for RM in plant B because the Plant B needs to do procurement for its share of FG demand and the same to be consumed.
Please free to ask if you have any more questions.
Looking for some help!.
Thanks,
Amith

Hi,
You can try using quota arrangement.
Choose the Lot size as 'ES'.Then in mrp 2 view use the quota arrangement key as 4.
Then in t.code meq1 maintain quota arrangement. Enter the validity date & the minimum quantity for splitting.Eg.100.Then double click this line,in the next screen enter the plant(in PPL column) & the quota as 50% & in the second line enter second plant & quota as 50%.(procurement type E,spl procurement P(other plant))
Try this & give feedback.
Regards,
Senthilkumar

Creation of SNP planned order based on PDS

Hi,
I'm a APO developer and I have the following problem:
I would like to create a SNP planned order based on a PDS (like e. g. in the planning book when you input a number into a cell in the "Production (Planned)" line).
Up to now I've only managed to create such an order without using the PDS.
Can you name me a function module which allowes me to do that?
Thanks in advance.

Hi,
I've now managed to create this kind of order.
I set a breakpoint at the function module /SAPAPO/DM_PROD_ORDER_CHANGE and checked how it was filled in the planning book.
For those who want to know:
INCLUDE /sapapo/constants_om.
CONSTANTS:
 lc_order_type_1f TYPE /sapapo/om_order_type VALUE '1F'.
DATA:
 ls_prod TYPE /sapapo/msnp_prod,
 lt_prod TYPE /sapapo/msnp_prod_tab,
 ls_sources TYPE /sapapo/sources,
 lt_sources TYPE /sapapo/sources_tab,
 lv_matid TYPE /sapapo/matid,
 lv_locid TYPE /sapapo/locid,
 lv_vrsioid TYPE /sapapo/vrsioid,
 lv_tstfr TYPE /sapapo/timestamp,
 lv_tstto TYPE /sapapo/timestamp,
 lv_simsession TYPE /sapapo/om_simsession.
lv_vrsioid = '000'.
* Create SimSession
CALL FUNCTION '/SAPAPO/TSIM_SIMULATION_CONTRL'
 EXPORTING
 iv_simversion = lv_vrsioid
 iv_simsession = lv_simsession
 iv_simsession_method = 'N'
 iv_perform_commit = space
 EXCEPTIONS
 lc_connect_failed = 1
 lc_com_error = 2
 lc_appl_error = 3
 multi_tasim_registration = 4.
IF sy-subrc <> 0.
* MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
* WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
ENDIF.
* Get PDS
CALL FUNCTION '/SAPAPO/MSDP_SNP_PPM_VALIDITY'
 EXPORTING
 iv_vrsioid = lv_vrsioid
 iv_matid = lv_matid
 iv_locid = lv_locid
 iv_tstfr = lv_tstfr
 iv_tstto = lv_tstto
 iv_planstart = lv_tstfr
 iv_planend = lv_tstto
 CHANGING
 ct_sources = lt_sources
 EXCEPTIONS
 wrong_interface = 1
 error_occured = 2
 OTHERS = 3.
IF sy-subrc <> 0.
* MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
* WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
ENDIF.
READ TABLE lt_sources INTO ls_sources INDEX 1.
ls_prod-version = lv_vrsioid.
ls_prod-matid = lv_matid.
ls_prod-locid = lv_locid.
ls_prod-plobid = '9AMALO'.
ls_prod-tstmp = lv_tstfr.
ls_prod-catgr = 'PP1'.
ls_prod-categ = 'EE'.
ls_prod-categ_prku = 'EE'.
ls_prod-categ_prse = 'EL'.
ls_prod-kz_prod = '9APPROD'.
ls_prod-kz_prku = '9APPROD'.
ls_prod-kz_prse = '9ADMDSE'.
ls_prod-produ = '1000'.
ls_prod-proid = ls_sources-trpid.
ls_prod-mosta = gc_new.
ls_prod-order_type = lc_order_type_1f.
ls_prod-is_fixed = 'X'.
ls_prod-snp_is_header = 'X'.
APPEND ls_prod TO lt_prod.
CALL FUNCTION '/SAPAPO/DM_PROD_ORDER_CHANGE'
 EXPORTING
 ic_database = 'LC'
 ic_application = '4'
 iv_simsession = lv_simsession
 it_prod = lt_prod
 iv_netch = 'X'
 EXCEPTIONS
 material_not_supplied = 1
 location_not_supplied = 2
 OTHERS = 3.
* Merge simulation version (to commit order changes)
CALL FUNCTION '/SAPAPO/TSIM_SIMULATION_CONTRL'
 EXPORTING
 iv_simversion = lv_vrsioid
 iv_simsession = lv_simsession
 iv_simsession_method = 'M'
 EXCEPTIONS
 lc_connect_failed = 1
 lc_com_error = 2
 lc_appl_error = 3
 multi_tasim_registration = 4
 target_deleted_saveas_failed = 5
 OTHERS = 6.
IF sy-subrc <> 0.
* MESSAGE ID SY-MSGID TYPE SY-MSGTY NUMBER SY-MSGNO
* WITH SY-MSGV1 SY-MSGV2 SY-MSGV3 SY-MSGV4.
ENDIF.

Issue in creation of Planned Order

Hi all,
There is a customer requirement on 08.02.2010 and there is shortage quantity as we don't have enough stock in the warehouse to cover the cust req. So when I run the MRP, planned orders are not getting created on 8th. Can you please tell me what could be the reason?
Regards,
Brijesh

Hi,
Are you saying that the planned order is not getting created at all or is it being created for an earlier date?
If it is not being created at all, check in your sales order, whether the schedule line category is CP i.e. MRP relevant & in MD04 you notice the demand. Also check if the material is MRP planned & has a planning file entry (check using MD21, if no entry, make an entry via MD20).
If it is being created, but at an earlier date, then check the lot sizing procedure. It could be that the lot sizing procedure is weekly or monthly & system has combined the needs & put a supply proposal at an earlier date.
Check the above & revert with additional info if it does not resolve the issue.
Regards,
Vivek

Convert Sale order to Planned order in PPDS

I have nearly 400 Open sale orders to be uploaded in R/3 with some 6000-7000 line items,which needs to be converted to Planned order and subsequently to Production order in APO-PPDS .
I tried using tcode RRP3 at all stages(Multi Level ), which is manual and time taking job.Is there any way to automate RRP3??
I also tried via RRP2 by Sale order which is again a manual job.
Can anybody suggest the correct method with FM/BAPI sequence.I also tried CDPSB0 and then RRP7, BUT because there is no field for quantity, the planned orders are created based on PDS, which does not match my requirement.
Awaiting for the reply...

Nawal,
Sales orders are not 'converted' to planned or production orders. Sales orders are demand, planned orders are supply. They are different objects with different purposes.
You mention that your PDS is not suitable. Creating large numbers of orders using non-PDS compliant master data can cause future consistency problems for these orders.
Exactly what do you wish to do, that cannot be done with the standard tools /SAPAPO/CDPS80 and /SAPAPO/RRP7?
Best Regards,
DB49

Double planned order or schdule lines

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