Introduction of Tolerrance for consumption of Raw material in a batch.

Hi gurus,
can i introduce tolerrance to the raw materials that are consumed in batches while production order comsumption.This is because, we feel that during Production Order consumption the one batch is not sufficient to confirm the Production Order and either a second batch is consumed or a stock correction is done.
Thanks.
naveen.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

Similar Messages

In time Consumption of Raw material in case of Subcontracting

HI Gurus
Please look into the following issue.
Presently we are sending Raw material to subcontracting vendor through 541 mvt type along with excis challan.Then subcontractor intimates raw material consumption details time to time through mail/fax.Now as per client requirement raw material consumption should be done in time i.e. when they are receiving raw material consumption details. They don't want book the raw material consumtion at the the time of receipt of finish goods.
Please guide me to book in time consumption of raw material.
Redards
Kumar

Thnks for your reply.
I want to do the manual consumption from subcontracting stock. Client don't want to book the consumption at the the time of raw material transfer to subcontractor. Also there will be problem in subcontracting challan reconcillation.
We can't do the manual consumption through 543 mvt type .Is there any workarround for this ?

Batch Traceability for Sugar as raw material during the production process

Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
The raw material (sugar) is received in tank S5 at different points of time, and its content is transferred to tank B1 for storage purposes as well as for mix the sugar with other material such as water.
At a specific moment the S5 tank contains only a single batch, while the tank B1 contains more than one batch. Tank B1 is used in order to supply the production line and the corresponding material consumption is triggered in backflush as soon as the production activity is declared (production confirmation). Along with the material consumption the batch determination takes place and a complex algorithm is applied: at a very high level, the single batch is consumed depending on its percentage inside the mix of composition and in case the this
percentage is under a threshold level the current batch should be full used in order to avoid that it will exist for ever.
Moreover, the good movement reversal (reversal of material consumption) and its correction lead to a complete new calculation of all the batches consumed after the original movement date/time. This means that the algorithm for batch determination should be reapplied for all the consumptions subsequent to the original movement.
On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
As requirement AMSB needs to post the material consumption starting from EWM, this means that EWM should be the master system in this case and the correspondingmovements have to be transferred to ECC afterwards. This mainly because EWM should guarantee the business continuity in case the ERP system is not available.
AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

Report for issuance of raw material

Hi!!!!
Kindly suggest me the t-code where i can look for the issuance of raw material against production orders on a month basis or quarterly basis.
Thanks

Hi,
COOIS:
maybe you should apply the settings written by me in my previous message since you can see the consumption of components in this report. Paste the movement type field in the layout and you will see 261.
MB51
you can paste the field ('Order') in the layout that contains the PrdOrd no.
MB53
Run the report > pusch 'consumption' button. That's all.
You should examine these reports and try to use them. You can get the information from COOIS ( components and from MB51.
BR
Csaba
Edited by: Csaba Szommer on Jul 23, 2008 9:45 AM

TCODE for MAP of Raw material

Dear Gurus,
What is the transaction code to know the MAP of Raw material for a particular date. Means current I can view in the material master. But say if I want to view the MAP as at back date then what is the TCODE.
With Regards,
Amit.

Hi
You can use T Code MC.9, where you can give the period wise selection for a combination of maerial and plant. Look at the editing parameters in the change layout options and refine your search.
Thanks & Regards
Sanil K Bhandari

Production Planning for industry getting raw material from farmers.

I am working in a process industry where i get raw material from farmers.My production(quantity and quality) is compltely depend on the quality of raw material.How can I plan this in SAP, So that I can get good quality of raw material.

Hi
SAP is ERP package which provides complete integration between all the other industry modules like Finance, Materials, sales, Production and Quality.
The present system of your Production and Quality has to be mapped in the SAP. But the data has to be flown from the present systems to sap. We built some controls for Raw material inspection for quality, it will allow only raw materials which will meets your specifications. And at any point of time you will have better control on the production also. We can can easily which raw materils are used for production etc.
Regards.
Balu

App for tracking inventory, raw material, expenses, sales, etc.

I'm on the verge of starting a simple business (if all goes well). I will be producing simple things like candles, eventually essential oils, etc, but may also sell things NOT produced from raw materials. I'm wondering if anyone has a recommendation for the best app for keeping inventory of raw materials & items produced by them, as well as keeping track of cost & sales of those things. Something simple, yet that's not lacking the essentials.
Thanks.

Hi Surya
I guess you would be using Price Control V.. In that case, even a standard cost estimate wont help you
If Price Control is V - Then you can take some cue from the appended thread... Product Costing-Overhead inclusion in Inventory standard cost without PPV
refer the reply from Chetan especially.. You need to have the 4 cond types in MM Pricin procedure.. however, only one of them (base Price) would post offset to GR IR and not the other 3...
You may think of using a routine as said by Althea
As regards activating raw mat cost estimate - KKPAN - Functions > raw mat > Activate
br, Ajay M
Edited by: Ajay Maheshwari on Sep 23, 2011 7:18 PM

Stop excess raw material consumption against production order

Hello
Please Guide
Is there any control to Stop the excess or less consumption of raw material against the Production Order confirmation.
Eg
Prod order Qty - 10
Ram material reqd A- 10 piece & B- 10 Piece
So now Order confirmation Qty - 10
raw material consumption A - 10 & B- 10
so for A or B if i want to issue (261) excess or Less qty than system should not allow this. System response to be as an error message in case I increase or decrease the Qty of A or B other than 10 against the prod order confirmation of qty 10.

Hi,
You have to use user exit only to avoid it.
1.CONFPP02 - for checking good issue during confirmation
2.MBCF0002 - for Checking Confirmations during the Goods receipt.
For this you need to Use the User Exit:
Enhancement - MBCF0002
Functional Module - EXIT_SAPMM07M_001
Include - ZXMBCU02
Regards,
R.Brahmankar
Edited by: R Brahmankar on Sep 9, 2008 12:41 PM

Raw material consumption - subcontrat process

I got a PO to investigate why raw material consumption is not posted in subcontracting scenario
When i investigated i realized that user might have unticked 543 movement line in MIGO while posting Goods receipt of finished product ..
Invoice is already paid for this PO vendor
All postings ok except consumption of raw material.
Only Consumption of raw material cant be posted manually isnt it
How we correct these instances ?
I can think of below, suggest if any better
1. Credit memo
2. reverse GR for finished product
3. post GR again correctly checking 101 and 543
4. Invoice

Dear
Below link will help you
http://wiki.sdn.sap.com/wiki/display/SCM/Subcontracting+Process
http://www.sap-img.com/materials/sub-contracting-cycle.htm
http://www.sap-basis-abap.com/pp/subcontracting-in-sap.htm
http://www.sap-basis-abap.com/sapmo005.htm
http://sap.ittoolbox.com/groups/technical-functional/sap-log-mm/subcontracting-process-in-mm-2179995
Regards
Aamir

Raw material Moving Avg. Price (MAP) should include overhead cost.

We receive a raw material that has unit price of USD 10, the material is used in BOM. We incur some additional cost on that material and want to include that additional cost as a part of raw material cost. Say additional cost is USD 1 per unit. We want the system to include USD 1 in material MAP making is USD 11 per unit (i.e. 10 + 1).
Please help how can we achieve this.
regards
Chris

Hi
Your scenario would be better represented by Price Control S and using BOM/Routing/Prod order in PP... I dont know why your PP guys should be against it.... You should do it if you wanna capture the Loss of 13 kg in the system
Anotjer option is to create a condition type and assign an accrual key to the cond type so that the Offset for this cond type does not post to GR/IR account.. Else, your vendor would get paid extra
Refer this thread for more details
Raw Material costing and update to inventory valuation
PS: Note that raw mat cost estimate woyuld makes sense when you have S and not V
br, Ajay M

Price list change according to raw material cost

Dear Experts,
We are currently working in a client where for those products for which the raw material is the main component as the cost of the raw materials varies with a high frequency (daily or weekly) the list price (the price we want to invoice to customers) should be updated accordingly and automatically with a specific mark up.
Have you found a similar requirement in any client? If yes, could you explain us from a functional perspective how (SAP standard functionality or custom development with a detailed explanation of the solution) you solved this requirement?
Is there any procedure to do regular massive updates of Finished Good price lists based on the actual variation (and/or expected variation) of raw materials cost?
Thanks in advance for your help.
M.Baig

Hi Baig,
It is possible to determine the price based on the raw material cost. I dont know whether you are using Moving average price or standard price for the raw material cost.
Whatever be the method, when you create the sales order, it is possible to take the raw material cost on the date of order creation using one of teh cost condition types like VPRS. You can use this condition type as statistical.
You can also have another condition type which is the mark up on this cost.
Now you can calculate your grossprice using another condition type which total up the cost in VPRS condition type adn the mark up %, either through just configuration or by means of a calculation type routine created in VOFM adn then assigning the same for the gross price condition type.
I you have any concerns, pls lemme know.

Raw material costing - Valuation strategy with info-rec. "L" - Consignment

Hi all,
I want to implement raw material costing for all our raw material.
I created a new costing variant which use strategy "L" (price from purchasing info-record). My sub-strategy is 9 - Effective Price from PO followed by 5 - Effective price from info-record.
Everything works well except for consignment with vendor.
I have a raw that is procured from a vendor. The price for the raw is stored in the purchasing info-record and has condition types associated with it. This PIR is of CONSIGNMENT type. However, When costing the raw in CK11N the price for this consignment material is not pulled into the estimate.
I have seen in note 552486 that "For the valuation with a price from the info record, the system can basically only consider info records with category 'N' (normal) and 'L' (subcontracting). "
Have any of you come accross this situation? if yes, how did you resolve it?
Thanks in advance

Hi,
any other idea about this ? I want to use strategy "L" but want to know if I can make it work with consignment.
Thanks

Standard report to show Raw Material which has been consume

Hi,
My plant controller would like to know for particular of raw material has been consume by which style number for particular period of time. Example:- Material A has been consume by style number A - 6 pc, B - 4 pc and C - 2 pc
Do SAP has standard report to display all this information.
Pls. help.

Hi,
Use t-code COOIS and follow below activities -
List - Documented goods movement ---> production order ---> plant ---> Execute
All the components will appear with movement type 261 and 101.
select only 261 movement type materials.
These are your RAW material which has been consumed against subjected production order.
Thanks,
Rampreet Jaiswal

Raw material procurement based on the LTP Plan

Dear Friends,
How can I create a procurement proposals based on the LTP Plan. For example for material A, I am doing the LTP planning for entire Year. As per the LTP plan I got the Raw material requirements. I don't want to make the total plan as active. That means I don't want to create PIRs for my finished material A for the entire year. But as per the LTP plan of finished material A... I want to create a procurement proposals for the raw materials for the entire month through schedule lines... How can we do it?
If any further clarification is required... please let me know.
Regards.

Hi,
Based on the forecast for the material A, the simulative planned orders will generated for its raw material duirng the LTP run.
If you want to convert hte planned proposal into PR then you can run MD43 for the particular Raw material.
Before running MD43, in MS04 - set firming date and then run MD43, planned orders will get converted to PR (firmed). Then run LTP again using MS02 (then the planned orders get deleted)
Please check and come back if you need any clarification
Thanks,
JK

Raw Material to go to quality inspection upon GR

Hai all
I am having a raw material which is recieved from external Vendor. Upon making GR against Purchase order this material has to go to quality inspection with automatic inspection lot creation. What settings i need to do in customization and in the material master of the material . I am new to QM module. Thanks in advance.

hi
for inspection of raw material u require 01 inspection type.
conf. setting:
Quality Management>Quality Inspection>Inspection Lot Creation>Maintain Inspection Types> maintain setting for 01 inspection type Goods receipt insp. for purchase order
material master settings:
in material master create quality view,inspecton setup - maintain 01 inspection type(mark post to inspection).
if u want to inspect material using inspection plan set' insp. with task list' (make sure that u maintain inspection plan).
please rvert if u have any query

Introduction of Tolerrance for consumption of Raw material in a batch.

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