Multiple planned orders in MRP run

Hi All
I have a requirement where I need to create multiple planned order for the same material during MRP run. I understand that once I run MRP a planned order creates. If I run again for the same material, the quantity will be changed for the same planned order. Do we have any configuration so that system creates multiple planned orders for same material for each MRP run.

Hi Adithya
Planned orders may be changed by MRP until they are firmed. Therefore, what you need to do is to firm the planned orders after the MRP execution.
You can use for example, transaction MD19 to mass firm planned orders after each MRP run.
Otherwise, you can user BAdI MD_PLDORD_CHANGE to automatically firm the planned orders created by MRP.
BR
Caetano

Similar Messages

Production orders in place of planned orders in MRP run

Hi,
Please help me with this senario,
we receive saleorders through CRM interface then these are chnged to redistribute to different plants by changing the plants in saleorders.
we want to run and create production orders directly for these saleorders without creating planned orders.
I tried using strategy 82 but it makes the production order online, but we want it to be created after mrp run.
Is there a way to create production orders instead to planned orders in MRP run.

Hi You used Right strategy only.Use Strategy '82', Transfer requirement from CRM and execute MRP run in Background.It will generate Production order.But i didn't understand what you mean by 'Online' 3
Pl. Correct me If I am wrong.
Edited by: Velmurugan S on Mar 4, 2008 10:02 AM

Creating purchase requisitions instead of planned orders after MRP run in MDBT

When running regenerative planning in MDBT for plant with following details ,The system has to provides planned orders for the materials .
Processing key:NEUPL
Create Purchase requisition :3
Schedule lines:3
Create MRP list:1
Planning Mode:1
Scheduling :1
But sometimes it provides purchase requisitions for certain materials.The problem happens for different materials at different times.
I checked the material master and found that procurement type is external procurement.Business need to create planned order for the materials and then want to convert it to purchase requisition.
MRP group is assigned to the materials but no creation indicator maintained for the MRP group.
Please tell me why this run creates purchase requisitions suddenly and in the next run it disappears?

Hello
Maybe someonelse is running MRP in another transaction, such as MD02, with a different parameter. Check on transaction MD05 when was the last MRP execution and the user that ran it.
Also check if there is any active implementation of BAdI MD_MRP_PARAMETERS.
If you don't have a cretion indicator, maybe it would be useful to set it for your MRP group, with the parameter 3, in order to make sure that planned orders will be created.
BR
Caetano

Problem when creating planned order with MRP run

Hello,
I create a material with a fix reorder point, MRP type VB. When I run MRP with MD03 on this material I have several problems :
- planned order is created with an opening date in the past, so I have error 'Opening date in the past' in MD04. How can I generate a planned order with opening date not in the past
- when changing manually opening date, after running again MD03, I have error 'No BOM selected'. Material is configurable, has a text BOM, a routing and a configuration profile. What is the problem? When modifying planned order, I have message :
Material requires configuration
Message no. 61259
Diagnosis
Orders and requirements for a configurable material must have characteristic values.
Usually, you should create a variation for configurable materials managed in inventory management which has the default variant configuration.
System Response
MRP: Requirements without characteristic values for a material cannot be planned in MRP.
Procedure
Check requirements or orders.
Create a configuration evaluation for the material in the material master record if necessary.
Thanks in advance.

Hi
I am facing the problem. Could you please tell me if you have resolved the above problem? If yes, Could you please provide me as how you resolved? Thanks in advance.
Thanks
Nagesh.

Wrong Planned Order dates - MRP Run

Dear Experts,
Please guide to resolve the following problem:
I have uploaded the PIRs for 3 months. When I take the MRP run, the system is scheduling the planned orders for first 2 months only. For the 3rd month's PIR the planned order are created for the PIR dates only.
For example, if the PIR (for 3rd month) is maintained on 25th of the month. The planned orders for FG & SFGs are being created for 25th only. While for 2 months the Planned orders are properly scheduled.
What could be the reason for such behavior.
The planning horizon is 90 days.
Regards,
Rohit.

Dear Rohit,
If you are running MRP with NETPL, then the Lead time scheduling will be carried out only for the planning harizon.
Try executing MRP you can select NETCH key.
or
If you want to run MRP with NETPL key, then please give In-house production time in workscheduling view as per the routing values. For example 1 day is the processing time and give the quantity for for 24 hr production. Then the sceduling will be carried out as per this values.
And change the planning harizon for detailed scheduling in OPU5 transaction.
Thanks and regards
Murugesan

Generate Plan Order from MRP Run (MD51) by WBS Element

Dear All,
1. I have created sales order with assigment WBS element (VA01)
2. Then I created Routing & BOM for Material (CA01 & CS01)
3. Generate MRP Run (MD51)
The problem the generated mrp run doesnt consume planned order .. i have set the planning strategy 21 or 40, but still doesnt works.. is there any other parameter that i should configure..???
Help Me...
MamaRara

Hello,
Hopefully, the following link can assist you.
- Re: After firming planned order, new planned order is generating in MRP run
- Basic Scheduling in MRP run
- Re: MRP run
- During MRP run unwanted plant and storage location include and exclude
- MRP run does not consider the common stock
Thanks & Regards
JP

Is there any provesion to convert multiple planned order to one PR

hi,,
i want to know is there any provesion to convert multiple planned orders to one PR .let it may create as different line item in PR. if is there please let me know
thanks in advance
regards
madan

Hi madan,
i dont think there is any way of clubbing multiple planned orders into single PR. Like Taj suggested, you could decrease the number of planned order created thro MRP run by working on different strategies on your lot sizing key / procedure.
Also, i am assuming here that you want to club the planned orders of a single material into a single PR and also it is no way related to different account assignments.
The other way possibly u could do it is, do a Z programme and modify your MD15 transaction. This idea is bit vague, possibly the forum could build on it.
reg
kiki

Multiple planned orders for a requirement

Hi,
We have PPDS MRP with NEW shelflife w/ lot size profle run for product and produces multiple planned orders for the the requirements.
I have a requirement of 4,750 and 14,976 in the system and available stock 86,966.
The system creates two planned orders with 34,632 and 26,771 PCs.
Why is the system creating two order instead of one??
The min. lot size is 1876 and rounding is 936.
can somebody tell me what factors the system is considering??
Thanks.

Hi Visu,
Which lot size procedure you are using , please check in lot size tab in Product master, it should be lot for lot.
if it is lot for lot , please change it to by period and weekly , is it change the planned order quantity ?
Manish

Convert multiple planned orders to single production order

Dear All !
In our business, same component is used for manufacturing multiple items. In a sales order multiple items are booked. When we do MRP RUN, system creates multiple planned orders for each line item. We can run only one production order as for every item order quantity becomes very small and we cannot process that lot. To have a sizable lot quantity we need to combine all planned orders into a single production order.
Can someone please help.

Govinder,
Define those components for collective processing. You need to define "2" - for Field Indv/Coll in MRP4 view of those material master and you can have daily/weekly/monthly lotsize defined for those items.
Regards,
Prasobh

Combining multiple planned orders into single purchase requisition

Hi Gurus,
could anyone please tell me how to convert multiple planned orders generated during MRP run into a single purchase requisition? Also, is there any other way of getting single purchase requisition fcreated after MRP run for a procured item which is part of multiple BOMs?
Thanks and regards,
Abhik

Hi,
Conversion of Multiple planned order to single Purchase requisition is not possible.
But you can have a single Pur.Req for Multiple requirements.
You can do this by:
1. Individual/collective indicator "2" collective requirements for the Header Material so that you will get your dependent requirements clubbed together.
2. Period Lot sizing : Daily/weekly/monthly Lot size so that system will club the entire period requirements and propose a single lot.
3. for low value materials you can have Reorder Point planning also.
Hope this helps..
Regards,
Siva

Creation of production order while mrp run

hi
ppgurus
can any body explain how to create a production order by mrp run
ie
sysytem should create the production order directly while mrp run not PLANNED ORDERS
what settings i need to do for this plz explain
urgent requirement
regards
sasikanth

HI
you gave a good way to solve the problem
if it is a make to stock REM
i need not convert planned order to production oreder right
plz suggest in that scenario where i need to do availability check
in REM for which oder type (say PE IS STANDARD)
to be assigned for availability check
plz suggest because in spro (t -code opjk) at order controll
i dint see the order type PE
the order controll (opjk) in discreet :- avialability checking rule assigns
in which setting this setting to be done in REM

Sales order while MRP run

Hello friends;
My requirement is such that when i run mrp in MD02, system should not consider those sales order that are planned in previous MRP run. System should consider new sales orders that are created after MRP run.
Waiting for reply.
Thanks.

Hi,
One solution is go for individual Sales Order/Line Item MRP run using T.code MD50.
But I can't understand problem with use of MD02.If Receipt element(Plan order)is there which contains the Account Assignment of that Sales Order line Item then I don't think system will replan for same Sales Order Line item.
Regards,
Dhaval

Problem with scheduling planned orders in MRP

There is a problem with scheduling planned orders in MRP. SFG is assigned to the BOM of FG. No inhouse production time maintained in the material master of SFG & FG. routing maintained for both . In OPU5 scheduling & capacity reuiremnts tickmarked for detailed scheduling. Scheduling level - via detaied scheduling. Scheduling type - backward. Adjust basic dates , adjust dep. req. to order start set. In MD02 , scheduling is via ' lead time scheduling'.
My problem is the start date & time & finish date & time is same for planned orders of FG & SFG in the detailed scheduling tab of the planned orders. (Duration is same because of same capacity requirements on the same work centre. But how is the finish date same for both SFG & FG?)
(Capacity requirements are being generated.)
What could be the problem ?

Dear,
By scheduling the routing and maintain lot size dependent time in material is best practice and result of scheduling will be consistent.
If you want SFG before FG you need to define lead time offset in BOM or need to maintain the floats before production.
Hope clear to you.
Regards,
R.Brahmankar

How to reschedule multiple planned orders ?

Hello guys..
The rescheduling can be done manually via transaction MDAC/ report SAPMM61P.
MDAC gathers all parameters necessary for function module MD_SET_ACTION_PLAF. In MDAC only one planned order can be schedule.
I want to create the report in which, the planned order number should be replaced with selection criteria for multiple planned orders. The other fields should be the same as in transaction MDAC.

hi,
there are two ways of doing it but both needs technical person's help:
1. switch off back ward scheduling - find out the program which is triggering back ward scheduling and make it inactive.
2. write a code in MV45AFZZ, SDTRM001 stating that when ever system is proposing back date at that point of time it should trigger todays date as Material Availbility Date.
then no need to change manually to todays date.
hope this should help you.
please check the same with ABAPER and update the forum
regards,
balajia

No planned order created when run MRP for Sale Order

As I have told on the subject. My problem is system does not generate planned order for components in BOM
Some more information is: requirement class in SO is 043
I have choose "2" in tab MRP 4 for individual/collective and all component and finish product have MRP type is PD and Strategy is 20 - make to order
Please help me to solve this
Thanks

Hi Hoai Vu,
Please check in OPPQ plant parameters in SPRO weather you maintained for the plant conversions of planned order to production order.
SPRO-> Production> material requirement planning> plant parameters--> carry out plant parameters or over all maintenance of plant parameters (OPPQ)
Then check the for the material did you maintained the work scheduling view or not.
I hope helps you any queries please revert me back.
Regards,
Madhu.G

Multiple planned orders in MRP run

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