QUANTITY OF MATERIAL IN PRODUCTION ORDER

CAN THE QUANTITY OF MATERIAL CONSUMED DURING THE CONFIRMATION OF PRODUCTION ORDER BE MORE THAN THE REQUIREMENT QUANTITY OF
IN COMPONENT OVERVIEW?

HI
It is possible if manual changes are made in Goods movement during confirmation.
Regards,
Krishna Mohan

Similar Messages

  • Excess Issue of Material against Production Order

    Hi
    For Goods Issue of Material against Production order , i want the system to control excess issue of material against Production order.  How can it be controlled.
    Regards
    Madhesh Kumar

    Hi Madhesh,
    there are many loop holes to issue excess stock against production order
    so better you use user exit so that when ever any material issued against production order and it is in excess then throw error
    Thanks
    Bala

  • Error while issue material against production order

    Hi,
      In our development server recently we have created on ecompnay code and plant by copying the one existing company code and plant,  now for this new plant I have created new profit center with KE51  and after that I have create done cost ceneter in that this new profit center is assign   now while goods movment with MB1A with movmen type 201, 202  it works OK system is not giving any error  but while issue the material against production order in MB1A with movement type 261 system is giving error message
    No postings can be made to profit center DUMMYBAOPC in company code MT50
    Message no. KM183
    Diagnosis
    Profit center DUMMYBAOPC cannot receive postings in company code MT50.
    this profit center DUMMYBAOPC we use in old compnay code and for this new company code is not activated  for new we have new profit center  then it is  linking to that  what can be the solution.
    regards,
    zafar

    Hi,
      After asigning new profit center in the Production order problem solve.
    regards,
    zafar

  • Revision number for Header material in Production order.

    I have maintained Revision number in material mster  for Header material in Production order and also for components.
    1)Revision number for Header material in Production order is not appearing in AFKO table against production order.
    2)Revision number for components in Production order is not appearing in RESB table against reservation.
    Any settings for that please guide.

    Hi,
    Revision number generation is using ECM only possible. Are you using the ECM with revision levels. Check this.
    Regards,
    V. Suresh

  • Alternative item quantity greyed out on Production order creation

    I'm creating a production order. One of the materials in the BOM uses an alternative, the discontinuation indicator = 1 on material MRP4 view.
    The production order is using the alternative which is ideal, but the quantity for the alternative is greyed out so the quantity cannot be changed? Ordinarily the quantity for a component in a production order can be changed.  Can the quantity field be configured so it changeable for alternatives? Where is the discontinuation indicator configured please?
    Thanks in advance.

    In the production order both the original and the alternative material are listed.  The original item has a blank qty in the field and the alternative has the required qty (greyed out though), say qty 10. 
    If I want to issue say just 8 of the alternative and 0 of the original , why would I enter a qty for the original material?  The shop floor found 2 hanging around so I want to change the alternative qty to 8 if possible, and thats all I wish to issue against this production order.
    Thanks for your help

  • Issue in committing material for production order

    Hi, we are facing an error situation that when we try to release production order there came an issue that few component committed quantity is less than required quantity. When we check the stock of the components they were having enough stock to consider for this production order.
    What could be the other reasons or cause for this situation. Can any one suggest for the correction action.
    would reservation cause this problem when i check the component availability overview it has ATP 0.   will it cause this.
    When i look in to the system there were several Orders that were in CRT state that were using same components as used in the current order under discussion.
    Edited by: kkr_chandran66 on Jan 6, 2011 3:16 AM

    Hi All
    Even MD04 also seems to be showing as if the material is available.  Pl. see the data against 13/12 hereunder.
    06.01.2011     Stock                                                            6,370/      6,370
    08.12.2010     Ord.DS     4604767106/00100                         80-/     6,290
    09.12.2010     OrdRes     420252                         2,740-/     3,550
    13.12.2010     OrdRes     420268                         3,420-/     130
    availability overview CO09 shows as follows for the component:
    13.12.2010     OrdRes     Totals record     3,420-(receipt/req)       0(confirmed)
    13.12.2010     OrdRes     420268                          3,420-(receipt/req)        0(confirmed)                       0(ATP quantity)
    scope of check:
    to include
    purchase order
    include dependent requirements
    sales requirements
    deliveries
    include shipment notifications
    all reservations
    check releases for transport orders only
    take all productions orders into account.
    With this scenario what can i do get it working.
    Edited by: kkr_chandran66 on Jan 6, 2011 6:46 AM
    Edited by: kkr_chandran66 on Jan 6, 2011 6:59 AM
    Edited by: kkr_chandran66 on Jan 6, 2011 7:00 AM

  • Scrap Quantity component  in the production order

    Dear gurus,
    in the material master of a component i insert the scrap % ( view mrp4) = 10 %.
    The field is read by planning Mrp and explosion of bom , but when i inseert this component in the production order manually the system don't read this % and the field "scrap quantity in the component detail of the production order is blank.
    Are there a setting for uograde this field ( in the production order ) when i insert MANUALLY the component in the production order?
    Example:
    1) material master of the component  > scrap % (view MRP4 ) = 10 %
    2) production order created
    3) insert this component quantity 100 pc and the system after read the material master  insert 110 pc , and upgrade the field automatically 10 % (as material master)?
    Thansk a lot
    Daniele Pistilli
    PP TEAM

    Hi Danielepistilli,
    Well there is a lot of difference is there: see you are creating production order for header material which is FG. If you maintained component scrap in material level it will be dependent on BOM quantity which you maintained for the header material.
    For example say component x quantity is 50 in BOM. How it will calculate when you run the MRP.
    component scrap % is 5% then:
                                     ===>            (5/100) * 50 + 50
    Formula is: Percentage of scrap quantity x original quantity + original quantity
      So                           ===>           52.5 quantity should be come for component
    So, the order quantity for the header material will not take this quantity or scrap but if you see individually in MD04 screen for X material you can find this quantity ok.
    I hope it clears your doubt and helps you any queries please revert me back.
    Regards,
    Madhu.G

  • Material costed, production order with no target cost

    I've a case of production order and I don't where to find information to solve it.
    I've a product A costed from March. Standard cost is correct.
    I'm creating a production order now. The cost estimate is calculated during the delivery.
    I've confirmed order by CO15. I've created a variance by deleting 2 items in bom of order. And confirm less than wanted on other component. But I don't think these variances are linked to my problem.
    In CO02 and cost analysis : target cost of my product equals 0.
    I've checked my prod cost variant and choices are : std price, L price from PIR, moving average price.
    Thanks for your helps
    Christophe

    How can I see that ? I've checked that material cost has taken the bom during the cost explosion. Components are also costed.
    I've noticed that target cost appears after variance calculation for product.

  • Defaulting Valuation type of header material in production order

    Hi PP users,
    I have a scenario where a Semi-finished material SF is subject to split valuation as per valuation type = In-House & Export.
    However, the production of SF is always done in MTS environment and client wants that each production order for this SF should be posted for GR (through order confirmation) with valuation type = In-House. When they will have the requirements for SF to be exported, then they will be doing MB1B/309 for SF from valuation type = In-House to Export and then sale from valuation type = Export.
    Now I have seen that for split valuated SF or FG, when you create production order then in the GR tab of order, a field is autoamtically made available for Valuation type. This field is not a mandatory one and hence can be left blank also.
    At the time of order confirmation for SF, the valuation type field is open for input under 'Goods Movements' details. So, even though it is intended to do GR for valuation type = In-House, user can by mistake put valuation type = Export.
    Is there any way in SAP whereby the valuation type (whenever applicable as per header material) field in production order is made mandatory or even defaulted with desired valaution type (in our case, valuation type = In-House)?
    Once either of the two options will become possible, I will be using transaction variant for order confirmation transaction to make the field Valuation type for Output only (not ready for input).
    Thanks in advance,
    PP_HKV...

    Hi
    The field - Valuation type can be made mandatory in T-code MIGO. There is a setting in customizing as Enjoy Setting in Material Management. Using this you can make the field mandatory in MIGO (GR).
    Similarly bu using screen variant you can also make the field mandatory in Order confirmation - Goods movement. (CO11N).
    For making the valuation type as default, there might be a solution in BAdI. Please check with your ABAPer.
    Regards
    Amit parkhi

  • Purchase order for stock material in production order

    Hi
    does anybody know how to link a purchase request to production order in case of stock material ? When MRP runs aggregate all requirements for stock materials in one purchase request, and I wold like to find list of order that generated the request,
    thanks
    Gabriele

    Gabriele Montori wrote:
    >
    > 2) I would like to know if there is a way to bind purchase request to Production Order (not planned order) BEFORE the MRP runs and create a Purchase Order, because when creates a PO for stock it aggregates all requests in one order.
    I think I understand what you are trying to achieve -> this sounds like you would want to do what SAP standard would do with KD/E-requirements (customer specific) = every material=item=position in a SD-order will create it's PR or production order. In the same way you want to generate one PR-item per production-order component - wait! - Maybe you want to create a single PR for every component in the production order???
    Gabriele Montori wrote:
    >
    > I hit that road but for stock material, RESB-AUFNR is left empty in table..
    You will have to talk to your MM/PP-functional ... if you do not have RESB-entries I have no idea how this process is setup. You probably do not have components in those production orders, only one header-material (CAUFVD-MATNR).  Depending on what is configured in the material-master MRP views + what modifications/enhancements are installed around the complete process, you could have almost any setup. It's impossible to say without seeing it. Make sure s/he explains to you exactly, since even with different stock-materials there could be different setups for procurement.
    Edited by: Mylène Dorias on Jul 22, 2010 11:37 AM

  • Quantity Withdrawn field in production order

    Hi all,
    I have a doubt
    there is a component A in production order
    Required quantity is 10
    Initially i issue 15 qty's then the same qty gets updated in "Quantity withdrawn" field (component overview screesn)
    Then i reverse 3 qty's of component A,which is very much visible in documented goods movement
    Whereas the same is not getting update in the ""Quantity withdrawn" field ,Still 15 qty is appearing against "Quantity withdrawn" field
    This may be normal behaviour of the system,I'm not sure
    Can you please confirm on this
    If not then please give me possible reasons why it is not getting updated ?
    Thanks,
    SVP

    Hi all,
    I also wonder about this (actually it's an issue for this customer ... ). As same as production order, Network order (it's activity more correctly) also show withdrawn quantity in CN25 transaction.
    In my case, I've done good issue quantity 2 EA, then I reverse it. and same again. finally I do good issue 2 EA.
    GI         -2 EA : CN25
    cancel GI 2 EA : CN29
    GI         -2 EA : CN25
    cancel GI 2 EA : CN29
    GI         -2 EA : CN25
    (Yeah, normally it will not happen often but it can.)
    I expect withdrawn Quantity 2 EA but it shows 10 EA. So have wonder with actual data table MSEG. It has SMBLN value (referred document number to cancel) as I think. It's very normal.
    Why withdrawn field doesn't count that cancel quantity?
    Is there any configuration that I missed ? or Is it normal result?
    But System should do show 'Cancelled GI Quantity' (so that end-user can notify actual GI quantity) to make it understand.
    Regards,
    Yeum
    Edited by: Hee Chul Yeum on Jan 22, 2009 10:50 AM

  • Excess material for production order

    Hi,
    I have issue in SAP, a particular  production order unexpectedly propose very high material usage. Let's say, that actual usage per production order is 10pcs only, but SAP propose to use 15pcs.
    Please help me to understand what need to be check.
    Thanks,
    Richard

    Hi Suman,
    From your message i could understand that you are trying to create a production order for Finished materail.
    Now if semifinished material is not available in stock, then you need to Confirm/GR its relevant production order.
    If you are just testing some scenario, then you can use txn "MB1C" movement type "561" to increase the stock of the semifinished.
    Generally goods issue is done with referance to Production order/Reservation,this would not allow additional issue. However unplanned issue is possible with just referance to order. This would affect the order cost and the cost difference is likely to get settled to Material.
    Hope this helps..
    Regards,
    Prasobh.
    Reward your points if this was helpful

  • To split an operation quantity in a single production order into different work centers.

    Detailed Process:
       Our client have 17 factories. Inside each factory there are 15-20 Sewing lines (Work Centers). In each line 15-20 machines (individual capacities) are there. The standard manufacturing scenario practiced here is MTO. Merchandisers create sales order and allot it to a particular plant. Now line level planning happens inside the factory. Based on the order delivery date to meet the requirements they split the production order and allot it to several sewing lines (work centers).  In SAP we can have work around solution to partially convert planned order to production order and allot it to particular line. The challenge here is to have same production order number which can be allotted to several sewing lines with a mandatory option to enter the quantity for each sewing line
    We have proposed alternative and multiple routing for converting planned order into number of production orders but the solution was not meeting their requirements.
    Please provide your valuable opinions on this issue.

    Hi,
    Please explore the option of using the concept called Parallel sequence in routing...
    Check the below thread...
    parallel sequence in Routing
    Routing - Parallel Sequence
    Hope this helps
    Thanks
    Kumar

  • Return of raw material on production order

    Dear Experts
        Is there is any way to return raw material issued in production order back after issuing it

    Hi,
    Here is the solution for you( Hopefully)..
    If you proceed in 262 movement it ll reverse all the materials against the order.
    For that ,You have to reverse " to reservation". befor that change the production order BOm with the actual consumed QTY.
    In production order the reservation number will be 12356.
    For that particular material you ll have the reservation number be 12356-12( this you can get from double clicking the line item number of the material).
    In MB1A , Give the reservation number (both the nubers 12356 and 12) And find it solved..
    hope this clarifies..
    karthick
    Edited by: karthick PP on Mar 23, 2009 7:58 AM

  • Can serial number be entered for a BOM child material in production order

    Hi,
    Kindly let me know whether it is possible to enter serial numbers for a BOM child material in a production order. In case yes, then under what circumstances (parameters) and where do we display it in a production order? e.g. for a BOM parent material, we display it in transaction CO03 --> Header --> Serial Numbers.

    Dear Sourav,
    In myunderstanding I dont think we can maintain the serial numbers for the components in the production order,but however
    while performing GI using MB1A or during CO11N(,if backflushing is activated) we can enter the serial numbers for the
    components and then using documented goods movements we can trace for each production in CO03 or else in COOIS.
    But kindly check with T.Code COIB which seems to define the header-component serial no relationship.
    Check and revert with your findings.
    Regards
    Mangalraj.S

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