Staging of PICK parts ....

Hi Friends ....
I am doing staging of pick parts against a Process order.As per my undrstanding for pick parts, system only stage material qty what is reqd for a Process Order.While for Crate it picks in the entire qty availale in Case.
Here i have a queries, would appreciate if u could help me out.
1) I have created a Process order qty for 1 in which 1 pc of the Component (child item) is required. I have 1000 pcs of inventory available in warehouse.
As soon as I released my process order , TR gets created for 1 pcs but when I conveted it to Transfer Order , it picks all inventory available for child material (i.e 1000 pcs) for staging.
Therefore wondering why it is picking the entire qty , I checked by Source Storage type settings for FULL STOCK REMOVAL but is not set.
I am using Batch mgmt and entire inventory 1000 pcs lying in single batch , is it because of that ??
Regards
shrey

Hi,
When PrdOrd is released it generates TR for pick parts (generally, it is based on your settings - LP10 can also be used).
I don't think the TO would be generated for 'whole inventory', maybe it is generated for the whole bin-qty, SU. Is your storage type SU managed? Maybe SAP wants to remove the whole SU. If partial picking is not allowed it will remove the whole SU.
Another thing: Are you using pick-point in this process?
Is your problem this?
Csaba

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It is possible to do staging for pick parts using MF60.
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Hi,
My requirements are as follows,
I have a manufacturing plant A and a Sales plant B. For the vast majority of cases goods are manufactured in A, transferred to B and then sold. However in a minority of cases finished goods are transferred from B back to the manufacturing plant A to be consumed in the manufacture of a different finished good e.g. relabelling to another material number etc. Plant B is full WM HU managed.
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Hi,
This is not possible. You can only stage from one plant and storage location - based on the supply area. The supply areas are maintained per plant and storage location and this is what the system will use for staging.
Regards,
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Iam getting following message when i try to convert partial transfer requirement items to transfer order.
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HI,
Refer OSS note :117792
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My question is: is it possible to make material staging when warehouse in production order is different from raw material warehouse and raw material warehouse is managed by WM in two steps? I mean, confirming when it has been picked from origin warehouse and when it has arrved destination warehouse.
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1 - Why the R/3 divided the material staging into two tab portions?
The first part obviously is for materials staged via pick parts. The second is a comprehensive list of materials that have to be staged from the warehouse irrespective of the type of staging.
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Since your staging set up is set via deliveries, LP10 will trigger the same.

WM material staging screen in CO02

Dear all,
When I goes to the CO02u2019s menu -> Goto -> WM Pick List, there shown two tabs (Only PickParts, & All Parts). There are 10 material items in the Only PickPart tab having staging indicator as "1"; while they are more than 30 material items in the All parts tab having staging indicator of either 1 or 3.
My system background: we're using WMPP delivery as a picking document.
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1 - Why the R/3 divided the material staging into two tab portions?
2 - Can I use the LP10 and LP12 to manually perform material staging instead of directly via CO02 menu route?
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1 - Why the R/3 divided the material staging into two tab portions?
The first part obviously is for materials staged via pick parts. The second is a comprehensive list of materials that have to be staged from the warehouse irrespective of the type of staging.
2 - Can I use the LP10 and LP12 to manually perform material staging instead of directly via CO02 menu route?
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3 - Since our setup is using WMPP delivery, will LP10 and LP12 create delivery order as my understand is that LP10 and LP12 will create TR.
Since your staging set up is set via deliveries, LP10 will trigger the same.

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I would like to ask if you could kindly help me or provide me with the basic config re material staging (if there are any).
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Hi,
I am trying to give some inputs
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Log.exe->WM->Interfaces->Define Production ->choose PP- production view
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vii) Check for remaining components which are not staged as pick parts.
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Hello,
I have an issue with material staging in an prod order
1) PP-WM interface is activated
2) Control cycle for material is created
3) Production storage location is created for material
4) storage type is 100 for production
5) There is one discontinued material and also the follow up material
6) stock of discontinued material is zero and requirement are passed to follow up material
When we confirm the order the stagging indicator for both follow up material as well as discontinued material automatically populates zero (Non relevence to pick list items) where as it should be one (1 - for pick list items).
One more issue user has manually inserted discontinued material as well as follow up material in production order change mode.
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Unfortunately, WM material staging via production orders is not possible
from the pull list. Please see the long text of message RMPU 311
(WM material staging for production order reservation not possible):
"You cannot carry out a WM material provision for pick parts from
production order reservations in the pull list". The reasons for this
are cleary explained in the SAP on-line documentation via the
following path :
Logistics -> Logistics Execution -> Warehouse Management Guide ->
Goods Issue -> Goods Issue for Production Supply ->
Material Staging for Repetitive Manufacturing
See the following under the Selection heading :
The choice of the selection type influences which types of WM material
staging are supported in the pull list. However, the pick parts can be
staged via RS headers/planned orders but not with the current BOM
explosion. The release order parts, on the other hand, can also be
staged if the current BOM is used for calculating the dependent
requirements.
WM material staging via production orders is not possible from the pull
list.
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Hi!
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We currently have control cycle for kanban purchase orders. Do I need to create new control cycle production staging. Actually I will be using fixed bin for production consumption. Kindly confirm whether existing control cycle of purchase order can be used.

Material Staging Indicator for Production Supply
The material staging indicator defines the method of how needed materials can be supplied for production with the assistance of the Warehouse Management system.
As with the location coordinates (warehouse number, storage type, and storage bin), the system files this indicator in the control cycle.
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"3": Release order parts
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"0": Not relevant to WM-PP
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WM-PP material staging issues

Hi all,
I am working on WM/PP matl staging scenario.
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if i press enter and switching over to TO creatiion and asking for destination storage type and BIn.
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Dear sir,
I am going thro co03 tcode where i am doing WM pick list for picking parts.
I ahve to pick one material which is picklist part ( staging indicator 1)
when i try to pick that part following mesage is coming
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Diagnosis
The transfer requirement is to supply material to a storage bin in production. Part of the material required is already in the bin. For this reason, the requirement quantities are updated accordingly.
also while creating TO the material is apperaing in inactive list
i try to make it active and going to stock figures in the next screen it is not picking any reqt qty and open order qty.
when i try to do stock removal in forground it is not picking correct storage type and bin, batch etc..
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if u r giving ur mail id i will send screen shots
pl reply
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We defined Material Staging Indicator as 4 in Control Cycle
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Let me rephrase
We are using Standard PP/WM integration to stage materials from warehouse to production Bins.
We defined Material Staging Indicator as 4 [Manual Staging] in Control Cycle of materials [as business wishes to move materials manually from warehouse to production Bins]
How do we trigger Transfer requests[TR] creation to initiate movement of raw materials from warehouse to Production bins.
Do we need to create TRu2019s manually? If yes How [As I understand TR doesnu2019t allow to move more than one material at a time from one Bin to another]
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Hello,
For creating a TO I am going to transaction LB13 for a Process Order but I am not able to see the TR.
When I went in the Process Order and manually clicked WM staging I found that there is an error as mentioned below. The problem is it is an issue for only some Process Order as most of the other Process Orders are getting the WM staging(TR created automatically) and I can see in the LB13.
Can you tell me based on the error what the issue would be.
Is it something to do with the config in Production Scheduler Profile for TR creation?
No picking request was generated for operation 0020 due to incompleteness
Message no. LP133
Diagnosis
The pick requirement created for the pick parts ( material staging indicator "1") is incomplete. Errors occurred while the system was staging goods for WM. Therefore, the system could not convert all the relevant components into pick requirements. For this reason, no pick requests were created since material staging of only part of the components would cause problems in production.
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SAP Fans...

Hi,
For the operation 0020 check what is the resource used. Now check what is the supply area you have maintained for that resource or in material master.
use transaction LPK3 and check out the control cycle set-up. the staging indicator should be 1.
Also check the component screen of the process order and make sure the storage location is the same that is used in production supply area.
Also make sure the material has been correctly assigned to that operation for which you are getting issue.
Once you do these changes....you might have to create a new order to test this.
Try and revert back.
Swapnil

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Hello,
I have the following situation at hand in a Client.
They use Process Orders and want to do material staging of the components.
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The staging should take place as pick parts (control cycle) transfering the components from the WM storage location to the IM production Storage location.
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Aart,
For Transfer requirement creation for production order components WM staging please follow below steps.
1.Activate PP interface in Warehouse number control for PP interface in Logistic execution.
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4.Create PSA in PK05.
5.Create Control cycle in LPK1.
6.Assign the PSA to production work centers.
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Br
KK

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Hi,
When WM is implemented, is it really necessary to use Production supply area and Control Cycle? or only Interim storage area 100 is sufficient? We are not using any KANBAN features,,
Regards
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When WM is implemented, is it really necessary to use Production supply area and Control Cycle? or only Interim storage area 100 is sufficient? We are not using any KANBAN features,,
1.
If you use WM/PP interface, you use interim storage type 100 for material staging. In this case production supply area is a must.
In this scenario you move the pick parts to the interim storage type (100) by processing the TR that is created at the time of PrdOrd release (e.g.).
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2.
If you don't use WM/PP interface you use interim storage type 914. First you post IM-mvt 261 and after that processing the TR (that is created as a consequence of IM booking) you will get the TO and move the parts from normal storage type to 914.
So, in this case WM movements come after IM movement.
Regards,
Csaba

Staging of PICK parts ....

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