Status "MANC" Material availability not checked in Production order
Hello guys,
During Production order creation, i am manually checking the material availability and its giving message that all checked materials are available.Now i completed the order,released and saved.When i went inside the production order again to see the status of the order, with many status it is also showing the status "MANC - Material availability not checked".But manually i have checked the material availability for the order.
Plz help me in understanding this problem.
Hi Jitender,
In Customization T Code-OPJK, Order Control details, tick or activate Check material availability while saving the order.
I suppose...
regards
Ram Kumar
Similar Messages
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Material Cost Not Shown in Production Order if planned with MD50
Hi,
We have run MRP MD50 for a sale order item ie FERT material which has BOM Items. All the stock of the BOM items is tranfered from Unrestricted Stock to Sales order stock. FERT ITEM planned order is converted to Production Order and all the BOM items sales order stock is issued against PO & Sales order no with Movement Type 261E.
After confirmation and goods receipt stock of FERT is shown under sales order Stock of Fert Material.
We can see the cost of operations but cost of materials consumed against the Production order is not displayed in Production order Cost analysis..How material cost can be displayed????
If i create PO with out refering the sale order that is normal process i can see the cost of materials triggering in Production Order.
Can we settle the varience when we are planning against sale order???
Some one Pl help us.
JohnDear,
Check your variant which showes the cost. See the following report
KKAC - For Sales Order with Assigned Orders or
KKBC_KUN - For Sales Order or
KOB1 - Actual Costs -
Material costs not captured in production order
Hi all,
After clicking 'Cost order' (Ctrl+F7) in production order header screen, if i am checking the cost component structure(Goto->Costs->Cost comp. structure) of production order, only the operation costs are captured. The materials costs are not captured here. Please suggest me in this issue.
Regards,
Krishna Chandra.Hi everybody..thanx for the replies..i want to clear the following things to u,
1. Costing variance key is PPC1 for planned and PPC2 for actual.
2. I have maintained the prices in the material master - MAP for child items & Std for the header item.
3. This is happening for all the production orders
4. I have kept the costing relevancy for all the materials in the BOM.
Apart from these please give me the possible inputs to solve the problem.
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Krishna Chandra -
Material availability check for production order
Hello,
Is there any functional module to check the material availability of production order. So that it can be used in developments.
Regards,
GaneshHi,
Following are the available Function Modules for avaibility checks in Production orders,
BAPI_PRODORD_CHECK_MAT_AVAIL - BAPI: Execute Material Availability Check for Production Orders
And for Process Orders,
BAPI_PROCORD_CHECK_MAT_AVAIL - BAPI: Execute Material Availability Check for Process Orders
Regards,
Dhaval -
Availability check during production order creation - Missing parts details
Hai Gurus,
I have one problem during Availability check when converting Planned order to production order.
1) A- is the finished material, which has A1 to A7 components.
2) A2 is the procured item with safety stock and it has safety stock also.
3) When sale order is created , the material A2 is reserved against the planned order for finished material - A.
4) so when availability is checked during planned order stage , system says no missing parts, when planned order
is converted to production order system says missing parts for component A2, which is stock and reserved against
planned order
5) Checking rule for Production order is maintained as follows,
a) Include safety stock.
b) Include reservation.
c) Include sales requirement
d) Include deliveries.
e) Include dependent reservations.(x)
f) Include production orders.(X)
g) Check release for stock transport orders only.( A)
So now i don't know where I went wrong , so that the system could consider the safety stock of Component A2 which is in stock and already reserved against planned order and it does not show missing parts when planned order is checked.
Waiting for your positive feed back.
Regards,
Sekar chandDear,
What checking rule you have maintained for planned order.???
As what i can understand by your question that you have maintained to check reservation only in production order not in planned order. Or one important thing mostly people configure to reserve material only after release or creation of production order. Are you reserving material at planned order stage.?
Check these things. you will automatically find the answer. Hope it will help you. Revert back for more clarification.
Regards,
Alok Tiwari -
Reg: Error in availability check in production order
Dear all,
I am facing a problem during availability check. After creation of production order, when i am clicking 'Materials' it is showing a error message as 'Incorrect check'. When i click log, the error msg is "Order type xxxx, plant xxxx: Checking rule missing (see long text)".
But in OPJK i checked it. Availabilty check is '2', checking rule is 01, Release material is '1'
Please help me in this case.Hi krishnachandra,
I think that you still don't assign any checking rule for your Order type.
FIrst, please check what production order type is. (On production order header: CO03)
Second, go to OPJK to create new entry and assign appropriate checking rule to that Order type.
Then go to your production order and check Material to see the result.
In case you just maintain one entry only with availability check 2 (check availability during order release). You have to release you production order to check material availability check.
Hope it helpful for you.
Edited by: dennydang on Jan 11, 2012 4:43 PM -
How to check the Production order exits
Hi Experts
Modification to processing of Command Orders & Tickets
We require a modification to the processing being performed on sales data originating from the Command Concrete system and potentially from other systems yet to come online (e.g. Pinkenba Cement plant).
The Sap process involved is ZINT_INBOUND_POLLING and within that, ZINT_CSTPORD_ROUTINES.
The problem
Currently there is an assumption that every sales order (and its deliveries) will include a product which is made to order, i.e. for which a production order will be required.
In ZINT_CSTPORD_ROUTINES, a check is made to identify the production order linked to the sales order. If there is no such production order (usually because of the customeru2019s credit status) then processing of the ticket is terminated.
This assumption would fall down if an order was to be raised (in Command) on which there is no concrete material. For example, if we sold a bag of pigment or a screed to a customer. In this case the item would be sold from stock and there would be no need for a production order.
The solution
In the routine which checks for the existence of a production order, modify the code as follows:
Inspect each item on the sales order
If (and only if) there is at least one item with a category of u201CZTACu201D then check for a production order, otherwise process the order in the usual manner.
---- ZINT_CSTPORD_ROUTINES -
*& Form process_inbound_data
Create prod. orders from ticket data extracted from the COMMAND
system. Note that large portions of the code in this routine
have been copied from the retired ZPPU_COMMAND_PRODUCTION
interface program. This was done (1) because the old code works
and (2) to save development time.
-->T_ZINT_IDATA Internal table of interface data
-->T_ZINT_PARAM Internal table of interface parameters
-->T_ZINT_MSLOG Internal table of messages
-->P_ZINT_ID Interface ID
-->P_ZINT_TY Inteface type
-->P_ZINT_IS IDOC group for interface
-->P_ZINT_DL Flag: delete IDOC group when complete
-->P_ZINT_AL Flag: run in standalone mode
-->P_ZINT_NW Flag: do not log warning messages
-->P_ZINT_SQ Interface sequence number
<--P_ZINT_RC Return code (<>0=>error)
form process_inbound_data tables t_zint_idata structure zint_idata
t_zint_param structure zint_param
t_zint_mslog structure zint_mslog
using p_zint_id type zint_id
p_zint_ty type zint_ty
p_zint_is type zint_is
p_zint_dl type zint_dl
p_zint_al type zint_al
p_zint_nw type zint_nw
p_zint_sq type zint_sq
changing p_zint_rc type zint_rc.
program is continuing .............
I WANT TO WRITE A CODING HERE **********************
CHECK IF PRODUCTION ORDER REQUIRED
IF NOT THEN GO TO PERFORM UPDATE DATA
if production order required then check
for each item on sales order item list
with item category = 'ZTAC' then
return true
next
end function
if there is no production code
these has to be check from VBAP TABLE field VBELN and PSTYV (ZTAC,ZTAN Etc)
select * from Vbap WHERE VBELN = '00000269951' and VBAP.PSTYV = 'ZTAC','ZTAN' Etc
No production order?
elseif lva_prodord is initial.
clear v_messg.
call function 'CONVERSION_EXIT_ALPHA_OUTPUT'
exporting
input = lva_filemat
importing
output = lva_filemat.
No production order found - log a warning message.
concatenate 'Production Order not be found for'
'Command order' lva_cmdord
'Material' lva_filemat
'Customer' lwa_02-customer
into v_messg separated by space.
perform write_log_entry
tables t_zint_mslog
using 'E' 'ZINT_CSTPORD_ROUTINES'
'FIND_SAP_PRODORD'
v_messg
p_zint_nw
lwa_01-ticketnumber. " RJS
continue.
endif.
Production Order WAS found... Continue creating IDOCS
lwa_hdrlevel-postg_date = lwa_01-ticketdate.
Obtain the storage location parameter value.
read table t_zint_param with key zint_fn = 'LGORT'.
if sy-subrc ne c_noerr.
perform write_log_entry
tables t_zint_mslog
using 'E' 'ZINT_CSTPORD_ROUTINES'
'PROCESS_INBOUND_DATA'
'Parameter LGORT is missing from ZINT_PARAM'
p_zint_nw
lwa_01-ticketnumber. " RJS
exit.
endif.
loop at l_it_05 into lwa_05
where ticketnumber = lwa_01-ticketnumber.
clear lwa_gm_item_create.
lva_filemat = lwa_05-material.
if lva_filemat eq lva_prodmat.
concatenate 'Command ticket-' lwa_05-ticketnumber
into lwa_hdrlevel-conf_text.
lwa_hdrlevel-conf_quan_unit = lwa_05-unitofmeasure.
lwa_hdrlevel-yield = lwa_05-quantity.
check whether the confirmed value + current delivery value is equal *
the production order qty. If the production order value is less
than the total delivered value, set final conf indicator and clear
reservations
lva_wemng = lva_wemng + lwa_05-quantity.
if lva_wemng < lva_psmng.
lwa_hdrlevel-clear_res = c_false.
lwa_hdrlevel-fin_conf = ' '.
else.
lwa_hdrlevel-clear_res = c_true.
lwa_hdrlevel-fin_conf = 'X'.
endif.
move: 'Z1BP_PP_HDRLEVEL' to t_idoc_data-segnam,
lwa_hdrlevel to t_idoc_data-sdata.
append t_idoc_data.
clear lva_formmat.
lva_formmat = lwa_05-material.
lwa_gm_item_create-material = lva_formmat.
lwa_gm_item_create-plant = lwa_03-plant.
lwa_gm_item_create-ref_date = lwa_01-ticketdate.
lwa_gm_item_create-prod_date = lwa_01-ticketdate.
lwa_gm_item_create-move_type = '101'.
lwa_gm_item_create-spec_stock = 'E'.
lwa_gm_item_create-sales_ord = lva_saleord.
lwa_gm_item_create-entry_qnt = lwa_05-quantity.
lwa_gm_item_create-entry_uom = lwa_05-unitofmeasure.
lwa_gm_item_create-orderid = lva_prodord.
lwa_gm_item_create-move_mat = lva_formmat.
lwa_gm_item_create-move_plant = lwa_03-plant.
lwa_gm_item_create-mvt_ind = 'F'.
clear t_idoc_data.
move: 'E1BP2017_GM_ITEM_CREATE' to t_idoc_data-segnam,
lwa_gm_item_create to t_idoc_data-sdata.
append t_idoc_data.
else.
clear: lva_loggr,
lva_formmat.
lva_formmat = lwa_05-material.
select single loggr into lva_loggr from marc
where matnr = lva_formmat
and werks = lwa_03-plant.
if sy-subrc ne 0.
clear v_messg.
No logistics handling group - log a warning message.
concatenate 'No logistics handling group for material'
lva_formmat
'in plant'
lwa_03-plant
into v_messg separated by space.
perform write_log_entry
tables t_ldata
using 'W' 'ZINT_CSTPORD_ROUTINES'
'PROCESS_INBOUND_DATA'
v_messg
p_zint_nw
lwa_01-ticketnumber. " RJS
clear lva_loggr.
endif.
if lwa_03-satsur eq 'T'.
lwa_e1edl21-lprio = 30.
else.
lwa_e1edl21-lprio = 20.
endif.
else.
if lwa_03-satsur eq 'T'.
lwa_e1edl21-lprio = 10.
else.
lwa_e1edl21-lprio = ' '.
endif.
endif.
lwa_e1edl21-berot = lwa_04-driver.
move: 'E1EDL21' to t_idoc_data-segnam,
lwa_e1edl21 to t_idoc_data-sdata.
append t_idoc_data.
lwa_e1edl55-qualf = '001'.
lwa_e1edl55-refnr = lva_saleord.
move: 'E1EDL55' to t_idoc_data-segnam,
lwa_e1edl55 to t_idoc_data-sdata.
append t_idoc_data.
Loop at materials - create delivery entry for each
loop at l_it_05 into lwa_05
where ticketnumber = lwa_01-ticketnumber.
clear t_idoc_data.
lwa_e1edl24-matnr = lwa_05-material.
lwa_e1edl24-werks = lwa_03-plant.
lwa_e1edl24-vfdat = lwa_01-ticketdate.
lwa_e1edl24-lfimg = lwa_05-quantity.
lwa_e1edl24-vrkme = lwa_05-unitofmeasure.
lwa_e1edl24-lgort = t_zint_param-zint_fv.
clear lva_loggr.
lva_formmat = lwa_05-material.
clear lva_loggr.
select single loggr into lva_loggr from marc
where matnr = lva_formmat
and werks = lwa_03-plant.
if sy-subrc ne 0.
No logistics handling group - log a warning message.
concatenate 'No logistics handling group for material'
lva_formmat
'in plant'
lwa_03-plant
into v_messg separated by space.
perform write_log_entry
tables t_ldata
using 'W' 'ZINT_CSTPORD_ROUTINES'
'PROCESS_INBOUND_DATA'
v_messg
p_zint_nw
lwa_01-ticketnumber. " RJS
lva_loggr = 'BBIN'.
endif.
if lva_loggr is initial.
move: 'E1EDL24' to t_idoc_data-segnam,
lwa_e1edl24 to t_idoc_data-sdata.
append t_idoc_data.
endif.
endloop.
clear: lva_xabln,
lva_vbeln,
l_vbfa.
Matching ticket against a Delivery?
select single xabln vbeln into (lva_xabln,lva_vbeln) from likp
where xabln = lwa_01-ticketnumber.
if sy-subrc = 0.
If found, does this delivery match the sales order?
select * from vbfa into l_vbfa
where vbelv = lva_saleord
and vbeln = lva_vbeln.
exit.
endselect.
endif.
No matching delivery found, or Matching delivery, but for other Sls Ord
if lva_xabln is initial
or ( lva_vbeln <> space and l_vbfa is initial ).
if not lva_saleord is initial.
perform create_delivery_idocs tables t_zint_mslog
using s_idcgp
lwa_01-ticketnumber
p_zint_nw.
else.
concatenate 'Error finding a Sales Order for ticket "'
lwa_01-ticketnumber
'" reprocess the file AFTER'
' the sales order issues have been fixed'
into lva_outtext.
perform write_log_entry tables t_zint_mslog
using 'E'
'ZINT_CSTPORD_ROUTINES'
'PROCESS_INBOUND_DATA'
lva_outtext
p_zint_nw
lwa_01-ticketnumber. " RJS
endif.
else.
concatenate 'Command Ticket "'
lwa_01-ticketnumber
'" has already been processed into delivery "'
lva_vbeln
into lva_outtext.
perform write_log_entry tables t_zint_mslog
using 'I'
'ZINT_CSTPORD_ROUTINES'
'PROCESS_INBOUND_DATA'
lva_outtext
p_zint_nw
lwa_01-ticketnumber. " RJS
refresh t_idoc_data.
endif.
endif.
refresh t_idoc_data.
Write out all messages collected so far
perform update_data tables t_zint_mslog
using p_zint_id p_zint_ty.
endloop.
Write out all messages collected so far
perform update_data tables t_zint_mslog
using p_zint_id p_zint_ty.
endform. " process_inbound_data
Thnaks
RegardsThanks
Thread closed -
PRT availaibility check in production order.
Hi
I have created PRT of type M and attached to operation and when i try do availaibility check in production order then iam getting message "PRT availability could not be checked"
What are pre-requisite for getting PRT availability check?
Is it possible to check PRT availability for all types of PRTs?Dear ,
You are facing this error due to PRT avialability check not activated in order type level while creation of production order .
To avoid this issue you need to goto -OPJK-Order Cotol -Select the order type , availability chek (1,2) .Here you need to keep
PRT Availablty Check tab -Checking Rule -01 and PRT Release -01 or 02 based on your requirement .
As prequisit : You need to create the PRT material master with availabilty check 01 and keep this in BOM.In CO02 -Operation Overview -Select the Operation -Hit on PRT button-It will apear with a screen Production Order Changes -PRT -Select the PRT material with Qty , Control Key .
Hope this will give u an idea .
Regards
JH -
GR for production order post to cost center and not to the production order
Hi all,
when we post the goods receipt for the finished product against the production order (mov. type 101), the order is not credited with the corresponding stock value. Instead of this, the value accounts to a cost center.
We specified this cost center in OKB9 (Default account assignment), because if not, we get an error when posting the goods receipt cause of lacking accounting object.
I can't see why the system does not credit the production order?
Any ideas?
Thanks for your time
DanielHi Daniel,
This is the first time i am coming across an issue like this.
neverthless from a logical front,
1. Remove Cost center as a valid receiver in Settlement Profile.
2. Your OKB9 setting are pretty much good. No need to worry about it. Becasue, OKB9 only will work if the system doesn't identify any other cost object. In this case Production Order is an automatic cost object which system should have taken.
3. Check the Settlement rule when you have created Production Order. It should have been MAT.
4. I hope you are creating Production Order with Material (using CO01 and not CO07)
5. Make sure in OPL8, the default rule in controlling tab is PP1.
Once all these are fine, i do not see any reason why you will get your probelm.
Please check and revert back to me if the problem still persists.
Best Regards
Surya -
Hi experts
i want to put a check while Production order creation such that without Standard cost estimate(costing),It should not allow to create Production order.
Regards
Sandeep Patilhi
What venki has told abt the exit, its absolutely correct.Even i have used the same exit
From table CAUFV pick Material(PLNBEZ),Basic Start Date(GLTRP),Plant(WERKS) .
Pass parameter Material(PLNBEZ) and Plant(Werks) in table MBEW in respective fields i.e. Material(MATNR) and Plant(WERKS).
Pick the latest record for the current period(LFMON) and year(LFGJA).
Pick Product Cost Estimate number(KALN1) from the record and pass it to table KEKO.
Check if Production Order Basic Start Date(GLTRP)<= BIDAT, if NO post Error Message.
This is the FS for EXit PPco0007
Reward if useful
Amit -
Phantom Assembly not exploding in production order
Hi All,
We are using phantom assembly as a BOM component.
When we create a planed order from MD03 or MD02 and try to convert this planed order to production order the components of Phantom assembly are not explode in production order. When I tried with read PP master data option it get explode.
Can you please let me know the reason?
Thanks,
SAP PQDear ,
Couple of points on this issue which may help you understand the problem : Bom Explosion With Phantom Assemblies will happen based on the following set up .
1. You need to maintain the special procurement key-50 for the phantom Assembly
in the MRP 2 View of the material master
2. We can override the Phantom Assembly Setting by defining in SPRO --->
Define Explosion Types so that MRP Creates Procurement Propasals for the
Phantom Assembly itself.ie We can Swith off the Phantom Assembly Settings.
This settting need to be defined in the BOM Item details screen in the Basic
Data Tab Page under MRP Area.
So check in your Bom whether switch off phantom assembly is defined.Make the Explosion Type-Blank
3.Run MRP Single Item - Multi level - Transaction MD02 with Planning Mode 2 : 'Re-explode BOM and Routing'. The Phantom Item will now get exploded correctly in the Planned Order.
4.Check the Validity of the BOM and planning date
5.Check the MRP4 set up in FG where you have kept the BOM/Routing selection
6.Check wether dependent requirement material master -MRP4 view -MRP for Depent Requ should be blank .
Check the above points and come back
Regards
JH
Edited by: Jiaul Haque on Jun 14, 2010 2:15 PM
Edited by: Jiaul Haque on Jun 14, 2010 2:18 PM -
101 movement not happening when production order got backflushed.
HI SAP Gurus,
For SKU 101 movement not happening when production order got backflushed, but 261 movement successfully happened. Please let us know any settings need to check?
Thanks and Regards,
SHARAN.Hi Sharan,
A 101 movement for the production order takes place when
- You receive the production order via MB31
or
- Confirm the last operation which has PP03 control key
A backflush is done only for the components called by the production order & not for the header material.
Hope the above answers your query.
Regards,
Vivek -
How to track material consumption before closing of Production Order
Hi all,
My customer needs to track online material consumption in Profit & Loss statment.
Now when we take trials, we found that if we do not close a production order then Change in stock a GL under Expenditure drawer is not updated, and also the cost of good sold is only updated when we post sales delivery transaction.
Now the issue is that my customer wants to track online material consumption, meaning once material is issued for a production order then it should appear in P & L under expenditure.
We are using default valuation method as Standard for the Finished Good Item group, due to which WIP Inventory variance GL (we are using Change in Stock under Expenditure drawer of COA) gets updated on closing of work order. Second GL Cost of Goods Sold gets update on posting Sales Delivery.The difference of these two GL shows correct Material consumption, but for this we need to post Production Order close and Sales Delivery transactions.
I wish to know that
1.Is it possible to track online material consumption in SAP B1 ?
(Here online meaning if we post only material issue transaction, and we do not have posted production order close and sales delivery transactions )
2.If yes, how to achive it?
Best regards,
Samir Gandhi
Edited by: Samir Gandhi on Nov 5, 2008 2:33 PM
Edited by: Samir Gandhi on Nov 5, 2008 4:43 PM
Edited by: Samir Gandhi on Nov 5, 2008 7:23 PMIs your BOM's set to backflush? Yes
Have you specified seperate WIP accounts for each item group? Yes
Answer to your both question is Yes.
Thanks for your interest in the message.
Best Regards,
Samir Gandhi
Edited by: Rui Pereira on Dec 9, 2008 4:32 PM -
Availbility check in production order
Hi Friends
We need to have the availbility check in production order , where we need to exclude some of the storage locations stock & include some of the storage locations stock
How we can achive this
In Customising , either it says to take all the storage locations stock OR to exclude all the storage locations stockHi
Check in T code OPJJ for the availablity check control which you are using in Material master. also check the stocks tab for selcting your type of stocks while doing the availablity check
Also check the control for your oder type in OPJK
Check and revert
Regards
Anupam Sharma
Edited by: anupam sharma on Dec 21, 2009 2:53 PM -
Authorization check for production order settlement
Hi All,
Production order settlement currently can be done by any user of any company code. there is a high risk involved in the same since unauthorized postings may happen. Hence we need to add authorization check for production order settlement. Can we maintain the same at the plant or the company code level?
Waiting for your replies. Thanks in advance!
Regards,
Aman Goelhi
What venki has told abt the exit, its absolutely correct.Even i have used the same exit
From table CAUFV pick Material(PLNBEZ),Basic Start Date(GLTRP),Plant(WERKS) .
Pass parameter Material(PLNBEZ) and Plant(Werks) in table MBEW in respective fields i.e. Material(MATNR) and Plant(WERKS).
Pick the latest record for the current period(LFMON) and year(LFGJA).
Pick Product Cost Estimate number(KALN1) from the record and pass it to table KEKO.
Check if Production Order Basic Start Date(GLTRP)<= BIDAT, if NO post Error Message.
This is the FS for EXit PPco0007
Reward if useful
Amit
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