Subcontract Process: Over Delivery is happening

Hi Friends
I have configured for  two delivery item categories in order to avoid  over delivery as below .
ZTAN ;   B Situation rejected with an error mess
Note: Delivery Item category u201CZTANu201D is for normal business scenario , first sales order followed by delivery .
LBN : B Situation rejected with an error mess.
Note: Delivery item category u201CLBNu201D  Subcontract process , first Purchase requisition and PO are created , followed by subcontract delivery, LB .
Even though  I made this configuration setting for delivery item category , for avoiding over delivery , LB delivery is not throwing any error , it is simply accepting over delivery.
I.e , when  are only 100 quantities in PO , at delivery level system is accepting 1000 quantities  despite over delivery configuration settings .
Can I request you to  help on  how to control over delivery for subcontract process ?  . 
Thanks In Advance
Jaya

Dear Jaya
Subcontracting is basically a MM process and initiated by a purchase order and not by sales oder
Thedelivery item category controls ( 0VLP) or zero VLP controls will not work at all
Delivery item category controls will work only if the delivery process is triggered with sales order and will not work for purchase orders even the STO is also purchase order only there also over delivery can not be controlled by zero VLP controls
So in your case also it will not work
It needs to be done thro userexit or development
But from MM side they have a lot of specific controls for delivery tolerances for purchase orders like over delivery tolerance and under delivery tolerance etc like some % defined
Check with your MM colleague
Hope this information helps you
Regards
Raja
Edited by: ramanathan raja on Feb 16, 2009 6:06 PM

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    Hi,
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  • Under & Over Delivery Tolerance.........

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    Message was edited by:
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  • New requirement in Subcontracting process

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    Sub Contracting Cycle
    (1) You have a material that can be procured externally, and you have maintained BOM with components. Any waste generated and received during subcontracting process can be maintained as component with negative quantity.
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    (4) You receive finished material against SC-PO. You also specify components consumed in manufacturing of finished goods. Additionally, if you have negative components in BOM, now you'll also receive subcontracting by-products. There are three events, so three accounting entries are generated:
    DR FG Stock/ SC By-Product Stock
    CR Change in Stock (FG/ SC By-Product )
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    DR Subcontracting Charges
    CR GR/IR Clg
    (for moneys payable to Subcontractor)
    DR Consumption (Components)
    CR Change in Stock (FG/ SC By-Product ) 0
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    Process of Subcontract in MM
    Sub-contract business process:
    You want to buy material from the supplier (processed material/ assembled item) , but for some reason (quality of certain item / price ) you will give some component to vendor .
    Vendor shall process the item / use the item provided & supply the final item.
    SAP process:
    1.Create the finished goods material code.
    2.Maintain the BOM for the material.
    3.Create PO with item category as "L" .
    4.Issue material to vendor with movement type 541
    5.Receive the material against the PO with movement type 101.
    6.MIRO to account for vendor's invoice for the service charge& material used by him.
    Note:: At the Time of GR 543 Mvt is up dated for Raw Material.
    Can anybody tell me how a process has to be given to subcontracting?
    Suppose, I have 3 operations 1)weaving 2)dyeing 3)cutting & packing
    if no 2 process (i.e Dyeing) has to be given to subcontracting, what process should i follow ?
    The following process to be followed for subcontracting.
    1. Item code(material master) to be created at the stage of before dyeing.
    2. Item code(material master) to be created after Dyeing as subcontracted item.(F30)
    3. Bill of material to be created for the material(2) calling for material(1)
    4. Info record and source list to be created for material(2) with the corresponding vendor
    5. PO to be released for material (2)
    6.Along with PO the material(1) to be issued to vendor
    7.On receipt of material when GR is made the stock with vendor will get updated.
    How to Create a Subcontract Order?
    To create a subcontract order, proceed as follows:
    Enter the material you want to order and the item category for subcontracting (L) in the order item.
    Press ENTER to display the screen for component processing.
    Enter the components that the vendor requires to manufacture the product.
    Please note:
    u2013 You do not need to enter the date required for the components. This date is proposed by the system when you press ENTER.
    It is calculated as follows:
    Delivery date of the item - Planned delivery time
    u2013 If you do not want the quantity of the components to be changed if the order quantity of the end product is altered, set the indicator Fixed quantity (column F).
    u2013 You can determine whether the components are available on the date required by selecting Edit -> Availability check.
    If you entered a bill of material as the material in the subcontract order, the components are created automatically.
    If you want to determine the components in the bill of material at a later date (for example, if the bill of material is subsequently changed), choose Item -> Component -> New BOM explosion. The existing components are deleted and redetermined in the bill of material.
    Save the purchase order.

  • Returns in subcontracting process

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    Hi,
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  • Subcontracting Process

    Hi
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    Thanks & Regards,
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    Hi Sadhish,
    Sub Contracting Cycle
    (1) You have a material that can be procured externally, and you have maintained BOM with components. Any waste generated and received during subcontracting process can be maintained as component with negative quantity.
    (2) You create a subcontracting PO (PO with Item Category L). You can also maintain Purchase Info Record for Subcontract category for material and subcontractor.
    (3) You make a transfer posting to issue components for SC PO. Material is sent to subcontractor. As material remains under your ownership, system does not make any value entry. But quantity is shown as "Material Provided to Vendor"
    (4) You receive finished material against SC-PO. You also specify components consumed in manufacturing of finished goods. Additionally, if you have negative components in BOM, now you'll also receive subcontracting by-products. There are three events, so three accounting entries are generated:
    DR FG Stock/ SC By-Product Stock
    CR Change in Stock (FG/ SC By-Product )
    (for finished goods received)
    DR Subcontracting Charges
    CR GR/IR Clg
    (for moneys payable to Subcontractor)
    DR Consumption (Components)
    CR Change in Stock (FG/ SC By-Product )
    (material provided to Vendor is now charged to expense)
    (5) You do the IV for SC Invoice, and the process is complete.
    Process of Subcontract in MM
    Sub-contract business process:
    You want to buy material from the supplier (processed material/ assembled item) , but for some reason (quality of certain item / price ) you will give some component to vendor .
    Vendor shall process the item / use the item provided & supply the final item.
    SAP process:
    1.Create the finished goods material code.
    2.Maintain the BOM for the material.
    3.Create PO with item category as "L" .
    4.Issue material to vendor with movement type 541
    5.Receive the material against the PO with movement type 101.
    6.MIRO to account for vendor's invoice for the service charge& material used by him.
    Can anybody tell me how a process has to be given to subcontracting?
    Suppose, I have 3 operations 1)weaving 2)dyeing 3)cutting & packing
    if no 2 process (i.e Dyeing) has to be given to subcontracting, what process should i follow ?
    The following process to be followed for subcontracting.
    1. Item code(material master) to be created at the stage of before dyeing.
    2. Item code(material master) to be created after Dyeing as subcontracted item.(F30)
    3. Bill of material to becreated for the material(2) calling for material(1)
    4. Inforecord and source list to be created for material(2) with the corresponding vendor
    5. PO to be released for material (2)
    6.Along with PO the material(1) to be issued to vendor
    7.On receipt of material when GR is made the stock with vendor will get updated.
    How to Create a Subcontract Order?
    To create a subcontract order, proceed as follows:
    Enter the material you want to order and the item category for subcontracting (L) in the order item.
    Press ENTER to display the screen for component processing.
    Enter the components that the vendor requires to manufacture the product.
    Please note:
    – You do not need to enter the date required for the components. This date is proposed by the system when you press ENTER.
    It is calculated as follows:
    Delivery date of the item - Planned delivery time
    – If you do not want the quantity of the components to be changed if the order quantity of the end product is altered, set the indicator Fixed quantity (column F).
    – You can determine whether the components are available on the date required by selecting Edit -> Availability check.
    If you entered a bill of material as the material in the subcontract order, the components are created automatically.
    If you want to determine the components in the bill of material at a later date (for example, if the bill of material is subsequently changed), choose Item -> Component -> New BOM explosion. The existing components are deleted and redetermined in the bill of material.
    Save the purchase order.
    When you print the purchase order, the components are printed per order item
    Subcontracting - Key Points
    Special Procurement Process.
    Item category: L
    Order type: NB
    In info record vendor should be maintained as subcontractor.
    Vendor (Subcontractor) receives the components used to manufacture a finished product directly from your company or through third party.
    Your company should place a purchase order for the finished product. In this manually you can enter the required individual components or it can be determined via the explosion of BOM (if exists).
    Stock check at vendor level: ME2O
    Company stock check: MMBE
    GR for individual components through movement type: 501 or 561 (if with out PO or without reference).
    GI to subcontracting vendor: through movement type 541.
    GR from sub contracting vendor: through movement type: 101
    Movement type 543 is displayed to cancel the material cost account.
    If the subcontracting order has to be generated through materials planning,the special procurement key has to be set in MRP 2 screen.
    - To create the Subcon Info Record : Tcode ME11 - Info Category - Click Subcontracting
    - To create Material BOM : Tcode CS01
    - With the Info and Material Setup, you can then create the Purchase Order in Tcode ME21N
    Hope it wud have answered ur question
    Reward if useful
    Aasif

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