MRP is not generating purchase requisitions consistently for MRP type VB

Issue: When executing consumption based MRP in ECC 6.0 using the following parameters; purchase requisitions are not created for all material with stocks below max stock levels. In other words requisitions are created incase of some materials and requisitions are not created for others.
u2022     MRP type VB ( manual reorder point) with reorder point qty
u2022     Lot size HB with Max stock level
u2022     Procurement type F (external procurement).
Additional info: Some of these materials are batch managed and results are inconsistence whether it is batch managed or not.
Regards
Sai

I checked that and planning file entry is created.
Example 1: MRP is not working.
MRP type = VB
Lot size =HB
Procurement type= F
Material # = 1200045
Reorder point =30
Max stock level = 300
Available qty = 139
No PRs are existing before MRP.
MRP is expected to create PR for qty 161 (300-139= 161)
Example 2 : MRP is working.
MRP type = VB
Lot size =HB
Procurement type= F
Material # = 1200052
Reorder point =100
Max stock level = 1000
Available qty = 87
MRP created PR qty of 913 and results are as expected.
MRP is expected to create PR for qty 161 (1000-87= 913
NOTE: I am directly creating Purchase requisitions by selecting creation Purchase Requisitions Indicator =1 during MD01/MD02 trxs . Not creating any planned orders.

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Hi Friends,
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While executing MRP run it gets triggered when the available stock falls below reorder point. It is basically reorder point which determines the purchase requisition creation while MRP is created.
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Cameron Lawrence Dunbar wrote:
>
> You mention that RMMRP000 should be ran before requirements planning. Is it possible that our positioning of the program at the end of the job is causing these issues? Or is it most likely the varient/parameters of one of these programs?
>
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how can i prevent that not Approved Purchase Requisition are not able to create Purchase Order?
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Hallo Sandeep Gandhi,
thanks for Your reply. It is not about whether what someone should or should not, but that this possibility at all should not exist. That the not approved Requisition can convert into RFQ (or rather in Quote and after that into PO) in my case is not desired and should be prevent of system. For example, you want buy as emploee car in your company, you generate Request (not approved Requisition) and then you convert it to RFQ. It could be possible, that in big company, the buyer make real RFQ or get real Quotations. And my Ask is how can i prevent it? You mind "You can consider writing a step in the PO approval workflow that checks if the PO Distribution is tied to a Req Distribution." If I tied or rather reference the Requisition Distribution with PO-Distribution would it be prevent the generation of PO without of approval of this Requisition (not with autocreate but also with Tool/copy Document type)? And then, can you discribe how can i writing a step in the PO approval workflow?
Thanks in advance
Best Regards,
Sergej
Edited by: 867673 on 02.09.2011 00:46
Edited by: 867673 on 02.09.2011 00:48

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Reports ZKAOIDE0 & ZKAOIDE1 removes commitments which refer to purchase orders and purchase requistions which do not exist.
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Report RKACOR04 corrects mistakes between total and line items in
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SNP Heuristics generates purchase requisition

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I have a requriement to generates purchase requisitions start date at Monday; Im trying to use period factor but still I gets the reqs still falls in different days and also the planning calendar under the lot-size. Is there any other ways that I can apply this requirement?
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Thanks again for your reply; yes some of the days that didnt fall has holidays for that current week thats why it didnt schedule at the desired date but some of the Preqs generated were fall on other days even without any holidays in the calendar. Except for the calendars of the transport and handling what are the other factors thatc an affect this specified period factor settings? Other than this setting would you consider any other scenario to apply this requirement?

MRP is not generating purchase requisitions consistently for MRP type VB

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