Pull List (Material Staging)

Hi All,
I am facing a problem with Pull List - Trigger Replenishment.
I am into REM Mfg and i'm trying to do Matl Stgng against planned order. ( i have selected stk trnsfr resvn in Global settings). But after i entr planned ordr no and selection period n execute , the next screen is displayed without any details.
N sometimes i get an error message in the 1st screen " No Orders Found"...
Please guide me to correct above problems and also brief me abt matl stgng against planned order and with "Entry with Bom explosion".
with regards,
LN

Hi.
Please ensure the following settings at Initial screen of pull list,
Staging Type: "stor.loc.leve "selected
Selection periods for req: Finish date of Planned order. Global settings:-> Dialog control->
create Rep.propsal= Automatic
Stage rep .propasal= Automatic,
Assign the Planned order number .
Along with standard settings of pull list, if u do above settings, and access with Planned order number, system will give missing part overview and replenishment proposal .
Assign replenishment storage location from which stock should be transfered to prod storage location and execute.
Pradeep
Edited by: Pradeep Kumar on May 8, 2008 3:59 PM

Similar Messages

MF60 (Material staging) - Display different requirement dates in pull list

Hi
I've got the following problem.
If I choose a couple of process orders, the pull list of the material staging, summarize the quantitys and shows only just one requirement date. Instead I need the different orders and the different requirement dates to be shown for the consumption of components in the pull list.
Anybody know how to configure the pull list to show this scenario?
Thanks a lot.
Francisco O.

Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha

Material Staging through Pull List(MF60)

Hi Gurus,
1.My senario is Repetitive
2.main Store:X,Production Store:Y
3.Stock is available to Main Store
4.material is being staged at Sorage Loc level
5.Selection is through Planned Order(RSQ)
6.Pull list is configured in IMG
But I am not getting the materials to be staged. Pl guide me ,if I am missing any setting?
regards
Reshmi

Dear Reshmi,
After entering all details in MF60, go to Global settings
Here Just check the tick marks & make as you required
More over is stock is alredy exixts in Issue storage location then you cannot get in MF60
After making required ticks in Global settings you can get
Also check in OSPP whether Movement type 311 is defined or not
Regards
Madhu

Material staging indicator not populating in prod order WM pick list item

Hello,
I have an issue with material staging in an prod order
1) PP-WM interface is activated
2) Control cycle for material is created
3) Production storage location is created for material
4) storage type is 100 for production
5) There is one discontinued material and also the follow up material
6) stock of discontinued material is zero and requirement are passed to follow up material
When we confirm the order the stagging indicator for both follow up material as well as discontinued material automatically populates zero (Non relevence to pick list items) where as it should be one (1 - for pick list items).
One more issue user has manually inserted discontinued material as well as follow up material in production order change mode.
In the BOM of a main material both discontinued as well as follow up material is there with some quantity as a component.
For the same work center, control cycle , production storage location the indicator is populating.
These two material (discontinued as well as follow up) are appearing twice in the WM pick list screen where first two line items are OK and populating indicator "1". But in line item last and second last indicator is not there.
My question is why the stagging indicator is not automatically populating in the production order WM pick list screen in front of components.

Unfortunately, WM material staging via production orders is not possible
from the pull list. Please see the long text of message RMPU 311
(WM material staging for production order reservation not possible):
"You cannot carry out a WM material provision for pick parts from
production order reservations in the pull list". The reasons for this
are cleary explained in the SAP on-line documentation via the
following path :
Logistics -> Logistics Execution -> Warehouse Management Guide ->
Goods Issue -> Goods Issue for Production Supply ->
Material Staging for Repetitive Manufacturing
See the following under the Selection heading :
The choice of the selection type influences which types of WM material
staging are supported in the pull list. However, the pick parts can be
staged via RS headers/planned orders but not with the current BOM
explosion. The release order parts, on the other hand, can also be
staged if the current BOM is used for calculating the dependent
requirements.
WM material staging via production orders is not possible from the pull
list.
I think you may try in CO02 or COR2 for production order or process order.

Material Pull List

Hi All,
Can anyone explain me what exactly mean Material Pull List?. What is the use of this list and what T-Code do we use to see the Material Pull List.
Thanks in advance

T.Code - MF60
Purpose
The pull list controls the in-house flow of material for supplying production with materials. The system assumes that the components required for production have already been produced in-house or procured externally and are now available to be transferred from main stores to the production storage location.
The pull list checks the stock situation at the production storage location and calculates the quantities of missing parts. Replenishment elements are created for these missing parts. Components are staged using stock transfer reservations.
Integration
The pull list is an integral part of repetitive manufacturing and shop floor control.
The basis of replenishment planning is MRP - the component requirements are calculated in the MRP run. The system takes requirements from run schedule quantities and manual reservations into account.
Prerequisites
The pull list is to be used in the scenario, where components are stored in Central stores & are then transferred to shop storage location for production. If the components are stored & consumed from same shop storage location only, then pull list is not applicable.
Constraints
It is not the primary task of the pull list to determine the location of the required components.
The pull list is primarily responsible for planning material staging (calculating missing parts and initiating replenishment) by creating stock transfer reservations in the form of replenishment elements. The actual staging is carried out by Central stores person.

Pull list with 2 step transfer

dear SAPper,
We use pull list in the stock transfer,because the distance of staging area and raw material sloc is quite far (different block building) we must use two step movement type for transfer (303)
The inventory will post the reservation from pull list with mvt 303 into good in transit from raw material (1010) to 1020(staging area)
But some case is when the production order quantity increases and the production people create again pull list.
here is the problem :
the good is still in good intransit for staging area, pull list still create the whole quantity without consider that there is good in transit in staging area
the pull list should only create the remaining increases because some is already availablt in good in transit
is there any idea for the solution?
best regards,
freddy ha

no solution

Multiple posting of Components in MF60 Material Staging

Dear friends
Greetings.
Issue : Multiple posting of Components in MF60
Scenario:REM Make to stock
We are using MF60 Transaction code for Issuing (Material staging) materials against planned order.
User selects the components and qty to be staged and posting happens after pressing save button.
Material issued to the production location by 911 movement
After staging we found that in some of the material documents qty posted is several times in the excess of the
enterd qty. ie , Multiple postings for same material
Ex : Material document reads as below
Sl no         Material      Qty
1              102020      10
2              104255      10
3              102020      10
4              104255      10
5              102020      10
6              104255      10
7              102020      10
8              104255      10
Enhancements :we are using Packet size data for tiny componet issue (ie, To issue more than the requirement quantity)
Is there any enhancements to restrict the material postings in case of multiple lines (excess material issue)
Regards
Jan

Hi,
When you make a pull list , the system will create reservations
for the components that comes from all the open orders collectively.
The reqmts date will be the earliest one.
Now you have to click the Blue lens in which the system will
show the reqmts of components arising from various orders separately and each orders reqmts date will be shown individually.
Regards,
nandha

Material Staging for Pick part from MF60

Hi,
I would like to do material staging for a Pick part from MF60.
During staging I get the error as
WM material staging for production order reservation not possible
Message no. RMPU311
Kindly can you tell me how is it possible to perform tthis action using MF60.
Using LP10 I am able to perform this staging for pick part. But Business requires to perform if from MF60.
Thank You

HI,
It is possible to do staging for pick parts using MF60.
I am setting up this for a plant, and the existing plants are able to do staging with MF60 for Pick Parts.
Do you know the configuration that are required for doing staging using Pull List..

Reservation iscersue in material staging MF60

Dear experts,
Our users having issue regarding material staging for production order. Before proceed please take a look of activities performed by users for order confirmation.
1)      Production order creation – co01
2)      Material staging - MF60 – As some of materials are not available to require storage location and available to different one. Here system generates the           reservation no.
3)      Pull list posting- MF65 – post the reservation for stock availability at storage location.
4)      Once stock available for order, order confirmed by t. code ck11n.
Now issue is lying in stage 2 as follows with example –
Order 1 and order no. 2 has been created for material A and B respectively. These both material consist of some of identical/Similar component like A having x, y and z whereas B having x, y and m. here X and Y are identical in both BOM.
Now when user stage the material with MF60, he must have to stage first order first and post the pull list otherwise system does not shows similar components in staging step, or only shows those material to stage which are not identical for production order of B.
Is it due to collective requirement indicator set in material master ?
Please suggest the solution. and reason for issue
With best regards,
Manish K. Bachate

Dear muhammad,
You are right. Users always unchecked the include all req. indicator from global setting.
Well if we check this indicator while staging, would it consider all req. for that material or only for that order ?
Secondly as i said in issue post, this problem is arises when there are 2 prod. order which having similar component. until and unless i stage first order material, it wouldn't shows requirement for 2nd order while staging.
Can you please suggest solution for above issue or what changes we require to made in our transaction method.

Pull list issue

Hi,
My business process is make to stock - Discrete
I would like to post the material through Material list and pick list.I created Poduction order for FG.
but when i use to transfer the material through pull list (MF60), the componets are not appearing in the pull list.
I checked config. for material staging, it is assigned to plant correctly and material is non back flush, stock is available
What could be the issue Can you please clarrify.
Regards
Karthik

Dear
Please check the folliwing for this :
1.Did you extended the storage location(S) for those materials in Production order in MMSC if the material is
present in more than one ?? Issue Storage Location in MRP2 or in Production Version ??
2.Did you remove the mark under global settings not to include all requirements ,if you
are going to pull the materials for individual production order ??
3.Did you enter the requirement date ??
4.In Production Order /Process Order tab , componenet , do not mark Backflashing , Movement Allowed
5.Check the total selection in Global Setting -General setup and Dialogue Control
6.Check If your material is in Production Stoarege loacation where as you may be entering Raw material storage location ??
Regards
JH

Pull list in REM

Hi,
please suggest me what to do bit confused after going through the threads.
My scenario is like this:-
I HAVE TO TRANSFER OR ISSUE THE GOODS FOR PRODUCTION FROM THERE RESPECTIVE STORAGE LOC
I am working on REM make to stock scenario.
There is one FG and two SFG all together I am getting three planned order to execute on three different Production line (WC)
There are some SFG (halb) which is produced in one production line and used in another production line.
I am able to transfer the Raw material from main storage loc to Shop floor storage loc through PULL LIST and PICK LIST.
My problem starts when I try to transfer the SFG (halb) material to the other production line for production through PULL LIST.Here the issue storage loc and replenishment storage loc becomes same and system does not allow to proceed if the storage loc is same
I have three storage loc 1. A - for main store (RAW MATERIAL) 2. B - Shop floor storage loc (for production )3. C - for FG
My question is whether I am doing the right thing using PULL LIST and PICK LIST in this scenario.
if yes than how to do SFG transfer through PULL LIST and PICK LIST.
Is there any other way do the transfer I mean by MB1B manually.
Please revert back for more information
Regards
Kumar

Dear Kumar,
1.If my understanding is correct then pull list - MF60 is used to stage the materials as per the planned order quantity or as per
the BOM explosion(for the production quantity).
2.The system displays the required and the missing quantity for staging the components from one storage location to
production storage location.
3.If the main(issuing) and the production storage location is the same means then why do you expect to do a material staging
for the components?
check and revert back.
Regards
Mangalraj.S

Pull LIst MF60

Hi
I have REM scenario
Iam not able to see any material in Pull list.
I have dispatched planned orders, i can see issue storage location in planned order.

Dear Mayuresh,
1.Ensure the config setting in OSPP is configured for performing the same and Are those Planned orders with order type PE
(Run Schedule Header Quantity)?If so is it having proper BOM components assigned in the planned order?
2.After going to MF60 enter the check box for storage location type, plant,remove the date from
selection period for requirements and under global settings include all the check boxes except for
Include all requirements.
3.Check what's the stock of the components in the required production storage location before executing MF60.If sufficient
stock for the components is already at the production storage location means,then you may not get any materials list for staging.
Regards
Mangalraj.S

Pick list and pull list

Dear all
1.Can any one explain the difference between Pick list(CO27) and Pull list(MF60) with a simple example.In which scenario we go for this pick and pull list
2.What is Production storage location for components and finished product.How it is different from genereal storage location

Hi,
PIck List:
Pick List is a document by which you carry out Goods Issue for the required materials from Storage location by Production order wise , material wise etc.By pick list you generate reservation for the particular materials and then issue them against that reservation for shop floor manufacturing.
You can print the list, assemble the requested materials from the storage location accordingly, and post the goods issue via the pick list.
Pull List
Purpose
The pull list controls the in-house flow of material for supplying production with materials. The system assumes that the components required for production have already been produced in-house or procured externally and are now available to be transferred from their current storage location or bin to the production storage location.
The pull list checks the stock situation at the production storage location and calculates the quantities of missing parts. Replenishment elements can be created for these missing parts. Components can be staged via direct stock transfer or using stock transfer reservations. Replenishment can also be triggered by setting a kanban to u2018emptyu2019 or creating transfer requirements in Warehouse Management.
Integration
The pull list is an integral part of repetitive manufacturing and shop floor control.
The basis of replenishment planning is MRP - the component requirements are calculated in the MRP run. The system takes requirements from run schedule quantities, production order reservations and manual reservations into account.
Depending on the environment, replenishment can consist either of direct stock transfer, stock transfer reservations, kanbans or transfer requirements, which are then processed in the appropriate module.
Features
You can access the pull list by material to be produced (that is, by assembly), by component, production line or MRP controller, amongst others.
The pull list calculates the missing parts by checking which requirements fall within a certain period of time, which stocks are available in the production storage location, and which replenishment quantities have already been initiated via the pull list.
You can also use the pull list to create replenishment elements for the missing parts. The system first creates a replenishment proposal for the missing parts. The system can post this proposal as a replenishment element (stock transfer reservation, kanban or WM), or carry out a direct stock transfer.
Constraints
It is not the primary task of the pull list to determine the location of the required components. The only exception is in the direct stock transfer procedure where you have to enter a replenishment storage location or the system has to determine a replenishment storage location via stock determination.
The pull list is primarily responsible for planning material staging (calculating missing parts and initiating replenishment) by creating a work list in the form of replenishment elements. The actual staging is carried out by a warehouse clerk, for example, and is supported by transactions which are carried out subsequently, based on the replenishment elements.
Issue Storage Location
In the case of a material produced in-house, this is the key of the storage location that is copied to the planned order, production order, or run schedule quantity.
If the material is a component, it is the issuing storage location to which a backflush is posted.
If the material is produced, it is the receiving storage location to which the receipt of the material is posted.
Procedure
You specify the receiving storage location for repetitive manufacturing in the production version for the material master record.
Hope this helps.
Edited by: surendra patil on Dec 29, 2008 1:22 PM

Run Pull list in REM

Pull list in REM :
I cant display the pull list of a material.
Please explain what is the process to run the pull list.
Thanks

Dear Omar,
1.Pull List can be made use for Reserving materials in REM.
2.It can be with respect to the Planned orders or With respect to BOM Explosion.(Also for Production/Process Orders option is
available).
3.Enter the plant,Staging Types - Storage Location Level,remove the date from selection period for requirements,then Under Global
Settings,Remove the tick mark against Include all requirements and rest other options tick mark should be there,enter the planned
order and then execute.
4.Then after executing,click on replishment Elements,then select the row from the total requirements for which a reservation has to be
created and click on Create Replenish.Proposals.,then in the bottom portion of the screen,you will be able to see the Replenishment
Elements and then select this row and stage.
5.The system creates a reservation for the elements for 311 movement.The reservation no can be obtained in MB25.
6.Transfer for this materials can be confirmed in T code MF65.
I hope now you will be able to make use of Pull List.
Reward points if useful.
Regards
Mangalraj.S

How to use the Pull List in Discrete Scenario?

Hi Gurus,
I am using pull list MF60 in REM.
How to use the Pull List for creating material reservations in Discrete Scenario also?
Anyone used this Pull list in discrete, pl share.
How is helpful in discrete scenario?
Srini

Hello,
You can use Pull list for st.location transfers, if you are into WM managed then this pull list used a lot.
You can use the pulllist to the max. extent. But with IM managed plant the use is limited and this is used only for storage location transfers.
Issue cannot be done for Production orders. You can bring the materials to the req. storage locations and after that you have issue in the order or manually for the order.
Regards,
Manick.

Pull List (Material Staging)

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