Repetitive manufacturing and 2 ways of manufacturing

Hello,
One finished product called A is manufactured using 2 different ways :
-> one way is to use a supplied component B ( bought from a supplier )
-> second way is to use a semi-finished product C instead of using the supplied component.
the two ways can be used in the same time.
How to manage this from the creation and management of the BOM and master data to the MPS/MRP in SAP in REPETITIVE MANUFACTURING ?
Is there a best practice for that ?
Thanks.

1.You have to Create Alternative 01 & 02 for FG material.
2.Create two routing if Production process is different using different BOM.
3.Create the Version 0001 with 1st alternative & 0002 with 2nd Alternative.
4.Then Create Product Cost Collector for both the Version.
5.Run MRP. Planned Order will get generate.
6.Specify the production version at the time of production booking. The material consumption and activity booking will be
done corresponding to the production version specified.

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Repetitive Manufacturing and Run Schedule Header

Dears,
Could you Please Explain to me the Process of Repetitive Manufacturing after run MRP and get planned orders for RS
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Regards
Rami

Dear Rami,
As explained by our forum members the concept of creating RS header is more valid and not required,configuring a REM profile in
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If you want more explanation regarding the same means please revert.
Regards
S Mangalraj

Repetitive manufacturing activity and componenet backflush

Dear experts,
We use repetitive manufacturing. We use BAPI_REPMANCONF_CREATE_MTS for repetitive manufacturing. We have a requirement that to change the activity quantities and component in or before confirmation.
Moderator message: not a proper question, please do more research before posting, show what you have done yourself when posting.
Edited by: Thomas Zloch on Jun 27, 2011 2:56 PM

anyone?

Evaluation Structure for Production Order and Repetitive Manufacturing

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Hi,
As we know that In Repetitive Manufacturing, components are often staged at the production line without reference to a particular order.
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Can I run Repetitive Manufacturing on a material with the planning strategy of 52 (Plnng w/o final assem. w/o make-to.stock) ?
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Hello Experts,
I have a problem with a material and I am not sure about what is the best way to solve it. I have a material that initially was a purchasing material and was defined like:
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Dear ,
As long as you are manufactuing FERT at plant , you should use Standard Cost Estimate in case of REM .In material master you should use , Costing Variant for Finished Goods , Price Control as S (Standrad Cost Estimate ) .
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2.For HALB Materials Price control indcator will be S for Inhouse manufactured & V for externally
processed materials (Sub-Contracted Items) respectively.Also assign Overhead group for all Inhouse
manufactured items.
Refer : COSTING DIFF B/W DIS & REM
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JH

Repetitive Manufacturing Transactions - MF12, MF41, MF47, etc.

Hi Experts -
Does anyone know if there is an easy way to change the layouts of the repetitive manufacturing transactions to be a single line ALV format? I am especially wondering about MF41 and having a layout where there is a checkbox for the selections. I know I can change the layout but seemingly not to a more userfriendly ALV.
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A

Dear Angela,
I dont think it's possible to modify the layout for these T.Codes.I could not get even some OSS notes relevant to modifying the
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Hi,
My clients produces 5 different finshed products always. I want to map the scenario in Repetitive manufacturing.
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Thanks to all for their valuable inputs.
Dear Mangalraj: Its really a challenge for me to decide whether to go for REM or not. The reason why I am not going for discrete is :
1. Client doesnt know how much of ( for example) fertilizers it issues for finished 1 or finished 2 . client says he knows that in a month how much he has used for example 100 kg of fertilizers in total, not on basis of finished goods. So, i think i will have problem during BOM creation and goods issue in particular.
2. Since finished products are rose plants, jasmine plants etc, client says i dont how much to do Goods reciept. few plants may still be not ready to be able to do goods reciept.Client says its very difficult for me to count flower plants everyday and then say out of 1000, 10 are ready to be done Goods reciept and 15 are dead so these should be scrapped etc.
These are the resons why i thought it to map to REM. But client also wants to know price of each plant , means whats the price of rose plant(per plant), price of jasmine plant( per plant).
Request you all to throw some light on this..
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Production Order in Repetitive Manufacturing

Hi All,
We are using REM scenarios. But we need to use the Production order for some material in the same plant where we are already using REM.
Is it possible to use both Discrete and REM for the same material but at different periods? Using Discrete for some period and switching over to REM. Is there is anyway to use the above mentioned scenario.
Kindly suggest.
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Sureshbabu G.

Hi,
As we know that In Repetitive Manufacturing, components are often staged at the production line without reference to a particular order.
To create the demand program again for your production order, you must define the planning strategy for a product. Planning strategies represent the methods of production for planning and manufacturing or procuring a product. and run the scenario accordingly.
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Chandra

WIP FOR REPETITIVE MANUFACTURING WITH VALUATED SALES ORDER

Dear All,
We are in the process of implementing Repetitive manufacturing with valuated sales order(MTO). I want to clarify whether in this scenario WIP will be generated.
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Please tell me whether i am correct.
regards
ranga

Thanks. I have another scenario. My client wants to transfer all cost of HR,Admin, finance etc and other indirect production cost center cost to production cost center. I mean they want to charge on the product. I have to production cost center. Client will give me the basis for allocating the cost. I have to do assessment and distribution for cost allocation
But, I want to clarify how do i include the admin, hr or finance and indirect production cost center cost in cost component structure if i do the above process.
How to do the cost splitting.
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In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
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Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
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Sumit Gupta

Repetitive Manufacturing Scenario

Dear All,
I would appreciate it if you can provide me with a FLOW of REM, a walkthrough guide with transactions to test the REM scenario and pre-requisites of each transaction.
Thank you

Dear,
Reporting Point Rem
Steps are as,
1)You must assign a suitable repetitive manufacturing profile in the material master record to be able to backflush a material using either the mandatory or the optional reporting point backflush function.
2)You must set the optional or the mandatory reporting point backflush in the repetitive manufacturing profile.
3)This type of backflushing corresponds to the milestone confirmation in make-to-order production. Therefore, in the routing, you must select a control key which has indicator 1 (= milestone confirmation) in the confirmation field.
4)You must enter the routing in the production version of the material. The system first looks for the routing entered in the detailed planning section. If no entry exists here, the system then uses the routing from the rate-based planning section.
5)You must carry out a version-specific or a standard cost estimate.
6.You are recommended to use the version-specific cost estimate which can be carried out in shorter intervals than the standard cost estimate.
Reporting point is a concept for REM. This is to be set up just like Milestone operation.
Select the Control key which is relevent for Milestone confirmation like PP01
or select a control key which is having the confirmtion selected as *1 - Milestone confirmation
You need to select REM profile 003 or 004 from sttd REM profiles to have Reporting Point and in OP67 (Control key for Operations) you need to set confirmation to 1 - milestone confirmation .
Please try and come back.
Regards,
R.Brahmankar

Repetitive Manufacturing - Backflushing

Hi Gurus,
I am new to Repetitive manufacturing Scenario, I have created a planned order and then done the required steps of Backflushing and GR and completed that.
After which I found that the components are not correctly consumed during backflushing. One of the component was consumed in less. Now I want to charge this remaining qty to that order.
But when I try to do this using the same tcodes like MB1A, MIGO with 261 movement against that order, Error message "Internal Order..................."
is displayed,
Please let me know on how this problem can be solved, this may look silly, but being new to this scenario Can any one please help me.

Hi,
If you want to correct then you have only option to reverse the backflush from MF41 and perform the fresh confirmation (backflush) like same in production order confirmation cancellation and then re-confirmation.
While reversing syetem updates the stock for components and for finished part its create planned order for reverse quantity (depends on rem profile settings).
If any question then please inform.
Regards
TAJUDDIN

Repetitive manufacturing

I have a knowledge question regarding collective entry of confirmations using repetitive manufacturing u2013 transaction MF42N.
Is there an option to get data from planning table (MF50) pre-selected to simplify final backflushing such as:
Preselect all planned orders (PE) of a defined plant for a pre-selected planned production date or all materials with planned orders for a defined planned production date shall be pre-selected.
I donu2019t see an option to preselect open planned orders for backflushing .
I only see the option to manually enter either material or planned order for each single planned quantity from planning table.
It is vital for the central kitchen food production process to be as simple as possible.
Whatever can be pre-selected improves usability of this process for Retailers significantly.
rgds
sandeep

Hi,
Your thought of having pre-select data like Planned Orders (PE) for a particular period in MF42N is really a good one... but I don't see any user exit/anything available for this.
But this could be achieved by developing a custom report, in which you can first fetch data like Planned Orders for a particular period and then provide those details to MF42N through a BAPI.
Again not sure how feasible it would be...
Regards,
Anup

Repetitive Manufacturing Profiles

Hi Experts,
i have a question about REM profile:
in the repetitive manufacturing profile (REM profile) that we want to post activities,
what was the difference beetwen standard cost estimate for material and preliminary cost estimate for the product cost collector in sales order related production,
what is the result of each selection in sales order related production and which setting is recommended for this case,
I would be highly appriciated if you can respond in detail.
Your help would be appreciated.
Thanks.
Azam

Dear Azam,
1. If in the REM profile if the radio button is selected against standard cost estimate,then while doing
backflushing the system picks up the standard cost estimate of the material from the material master and
confirmations are made & variances are calculated.That's CK40N is to be carried out periodically.
If there's no standard cost estimate for a material means then you cant do the confirmation in MFBF.
2. If in the REM profile if the radio button is selected against preliminary cost estimate means while creating
the product cost collector for a material and saving means then based on this cost itself confirmations can
be made in MFBF,no need to carryout the costing run in CK40N.You can see any standard cost of the
material in the material master in costing 2 view.
3. In the case of Make to Order scenario as per to my knowledge based on preliminary cost estimate it self
we can do the confirmation.
4. Please check these links [Standard Price with Valuated Sales Order Stocks |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
[Example for Valuated Sales Order Stock Without Product Cost by Sales Order: Quantity and Value Flow |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
[Product Cost Collectors in Sales-Order-Related Production |http://help.sap.com/saphelp_erp60_sp/helpdata/en/90/ba63e7446711d189420000e829fbbd/frameset.htm]
Regards
Mangalraj.S

Repetitive manufacturing and 2 ways of manufacturing

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