In process inspection(QM)

Hii ,
In case of Inprocess inspection , we offered particular operation for confirmation to QC. If QC rejects the lot through usuage decision system is allowing confirmation of that operation.
I dont want to allow the confirmation of operation if its rejected by the QC,
How can i put control on this.
Regards,
Vivek

hi
maintain the valuation type of inspection point quantity,valuation and confirmation(production) for that operation in routing( double click on operation no. go to operation detail screen find at bottom)
this is setting for confirmation through operation...
regards
Pravin

Similar Messages

  • Production order should be confirmed before in-process inspection UD

    We guys,
    I have activated the In-process inspection for one Finished goods and inspection lot is getting created when Production order released. This production order can be confirmed without UD for In-process inspection lot.
    Please let know How can I control that Production order should not be able confirm before UD of Inspection lot for in-process inspection.
    When production order released it means an production has just starded. Then What is the meaning in getting the inspection lot created on release of production. I think it is supposed to be on completion of each opration.
    Please give your inputs.
    Thanks
    Dhanu

    Hello
    inprocess inspection are used to assisst you to record results , defect , rework, during the production operation. It is defined to get created during the release of the order. It gives QM personnel a control over the quantity confirmation. You can do the result recording based on time and quantity.
    Operation confirmation and UD are independent and it will not be possible to do confirmation once you do the UD.
    The controls that can be brought in 03 inspection for a better usage
    1) Result recording mandatory for all inspection points
    2) QM operation can be confirmed only by QM personnel
    3) At the time of GR of the order check whether UD for the lot is given. Make UD mandatory for GR of the order
    4) Only after QM operation confirmation the next operation can be confirmed
    5) make use of Rework to capture rework cost and First Pass Yield
    Hope this gives some picture to you
    Regards
    gajesh

  • In-process inspection in repetitive manufacturing

    Hi,
    My client handles assembling of electronic products.  product passes through different set of operations where in it proceeds to the next operation only when the prior operation is approved in terms of quality.
    We are trying to go with repetitve mfg but we are unable to understand in-process inspection operation wise.  Pls advise is this feasible or we only need to go with discrete mfg with production orders.
    Regards,
    Sravan Kumar V
    Edited by: SRAVAN KUMAR on Oct 6, 2008 6:45 AM

    Dear,
    1. Setting up inprocess inspection
    for inprocess REM you have to maintained inspection type 13 in material master. and select task list. for that you have to maintained inspection point in your rate routing for ex for partial lot quantity based.
    2. GR Inspection from production
    then you go for result recording for inspection point and do the reporting point backflushed through result recording of every inspection point.
    3. At what stage the QM lot is generated .
    for that you have to create inspection lot in t code MFPR for your production version and for that inspection lot you have do above work.
    Please refer this link also,
    http://help.sap.com/saphelp_46c/helpdata/en/8a/a5aadd4adc11d189740000e8322d00/frameset.htm
    Regards,
    R.Brahmankar

  • In Process Inspection for Repetitive Manufacturing

    Hi All,
    I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
    Regards,
    Bilal

    Hi,
    Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
    Please define that and try to run the transaction MFPR.
    It should solve your problem
    Regards,
    Sumit Gupta

  • Result Recording for In Process Inspection

    At the time of taking Usage Decision for In Process Inspection, system gives warning message if Results have not been recorded. Can this Warning message be changed to Error message so that user could not able to take UD without recording the results.
    Thanks in advance
    Srini

    Dear Srini
    1)Use status profile for restricting the user to do UD without doing RR. use this link for doing it
    Link: [https://www.sdn.sap.com/irj/scn/go/portal/prtroot/docs/library/uuid/20fbc091-ea3a-2b10-f0a3-877ffbf36436]
    2) you can use this auth object for doing the same restriction - Q_INSP_FIN
    Link: [Re: Preventing UD without results recording]
    Regards
    Gajesh

  • Stock updation in In process inspection

    Hello everyone,
    I had a question regarding In process inspection
    My client requires that upon performing in process inspection ( currently inspection type:03) he should be able to automatically post the same to Blocked or unrestricted use stock as recorded
    This I know is possible if I post stock first using GR (inspection type:04) As a result stock goes automatically to QC stock. But this would not serve the purpose since he again has to do quality UD again.
    So is there any way I can do this?
    Any help is higly appreciable.
    Sincerely,
    Aji

    In QM view for 04 inspection type -->
    An inspection type assigned to inspection lot origin 04 is active
    The Control of inspection lot creation indicator for the inspection type is set so that the system will create an inspection lot for early inspection for goods receipt
    This will create then inspection lot of 04 when you release the production/process order.This lot is created along with 03 inspection type but it is not stock relevant.
    for more info :  http://help.sap.com/saphelp_46b/helpdata/en/60/64cae6d9b311d1953a00a0c930e04c/content.htm

  • COA's with In-process Inspection & w/o Batch Management

    Hi Folks,
    We are doing in-process inspection in our system, for production. Also, we donot use batch management. Yet, we've COA's that need to be generated on our finished products before their dispatch to the customers.
    I've previously used COA's in a Batch Managed & GR Inspection (type 04) scenario. Not sure if COA's can be generated for my scenario (in-process inspection & no batch mgmt). Would like to take suggestions from you experts on how do I approach this.
    Thanks
    Anand

    I believe you should be able to generate COA's using the 03 inspection results, but... I've never tested it or tried to do it.  But in using 03's there are some issues that you'd have to check on and test out.
    I don't think you'll be able to have the same test in the inspection lot more then once.  This can happen if you run the same test at different operations of the process.  Such as water content which might be tested several times during production. You might also have some issues if you use inspection points.  I think it will use the last test result regardless of inspection points.  But I'm not 100% sure on that.
    You will also to need to make sure there are UD's on the inspection lot.  You'll probably want to run the Auto UD for production lots and have it close all lots where the order has a TECO status.
    Other then those cautions, it should work similarly to reporting results from an 04 inspection lot.
    Craig

  • Steps for in process inspection

    Hello experts,
    I am new to QM, I have configured system by reading documents
    please explain me the  steps to be followed..
    I have created a production order
    Inspection lot is created
    Confirmation is done
    what is the next step to be followed
    I thought to post the results, but it is giving me message order is niether completed nor confirmed
    please guide me the steps to be followed
    Thanks
    Satya

    Please find the link below where Gajesh has already explained step of in process inspection.
    [Re: in-process inspection and confirmation]
    Thanks!!!

  • QM In-Process Inspection for Batch Managed Material

    Hi,
    I have a issue related to UD of In-Process inspection for batch managed material. The production process is discrete manufacting for a cold rolling mill. A production order can have mutiple coils as per the production amount. To track the individual coil , batch management has ben activated. We have both in-process as well as inspection after production here.
    For inspection after production we are fine as we are doing partial confirmation after every coil and have separate inspection lot having different batch number.
    But for in-process I can have only one inspection lot for the production order (created on release of the production order). I can do the result recording but while trying to do UD u2013 it is asking for a batch number as the material is batch managed. W/o entering the batch number system is not allowing me to do the UD.
    Is there any solution/work around of this problem.
    -Regards
    ashim

    Hi Ashim,
    you raised a very good question? i am helpless here to execute same scenario,
    but i disussed with my QM guy here, he said, once the material is batch managed then it has to ahve batch in UD.
    so i discussed ur case, which is very much valid for heavy ind like cement and all,
    so what i suggest, u create a dummy batch in the UD for in process (no inventory posting)
    and at confimation give ur usual batch (if system propose the dummy batch which u give in the UD for inprocess, try to change there--- i hope it should allow)
    i would really like to here answer from u for this.
    try to do as suggested, and let me know the results.
    REgards,
    Pravin mukkawar

  • QM- In-process inspection Setup

    Hi all,
    My requirement is :
    - to setup inprocess inspection in the final operation in routing,
    - the operation and order can only be confirmed if the usage decision of inspection is favorable.
    - want Auto GR to happen after favorable usage decision and subsequent operation& order confirmation.
    I have done the following:
    - attached an in process inspection type with a required UD set and made it active
    -created an MIC and assigned in routing
    -assigned a control key that allows inspection and autoGR to the final operation in routing.
    The following happens when i test my setup
    - When i release the order an inspection lot is created.
    BUT, the problem i face is that when i confirm the final operation the Auto GR happens and the FG is posted to unrestricted stock even though the usage decision is not entered for the inspection lot. What i want is that on confirming the order the FG should be posted in Quality stock and once i enter the favorable usage decision it should automatically get posted to unrestricted use.
    Could you please tell me what i am missing here?
    Thanks,
    Ashok

    Hi!,
    Actually inprocess inspection doesn't involve any inventory movement. Means you can't control any goods movement with inspection type "03".  Only inspection types 01, 04 and 08 involves control on goods movements. For your requirement you need to opt for goods receipt inspection i.e. inspection type "04". For this you need to assign an inspection setup in material master with insp type "04", create an inspection plan for the produced material. Now when you make an order and confirm some quantity then system will create an inspection lot and till you give UD to that the confirmed quantity will remain in quality stock.
    I hope this will solve your problem. In case of further queries please revert back.
    Regards,
    Uday

  • REM: production tracking, rework, and in-process inspection

    Gurus,
    I have three issues with REM, and I have my own views on them:
    1. Rework: In case of discrete manufacturing with the help of trigger functions we can generate an operation (in the same  order) or a rework order to cary out reprocessing. But in case of REM we cannot achieve this because there would be no order for inserting new operation and since it is REM we should not generate a new order. The only way is to manually backflush the activities and components (without any reporting point).
    2. Tracking: In case of discrete we have a set of system generated production orders through we can track the GRs, confirmations and issues. But in case of REM we can track those parameters only against cost collector. Only way to know the pending activities is to carry out backflushing against planned orders (which are subjected to reduction) and check pending GR/GI/Operations with the help of the remaining planned orders. Are there any standard reports on that?
    3. In-process Inspection: Can be achieved through inspection type 13 and lot needs to be generated through t-code MFPR.
    Kindly let me know if my understandings are correct. Please let me know if there are other way arounds in Standard SAP.
    Thanks in advance!
    Snigdho

    HI
    As In discrete there is no Rework order in REM.For Tracking you need to assign the Planned order to the Prdocution versions in Planning table thru MF50 and then Backflush against the planned order .Check report MCP6/ MCP8 for GR against planned orders.
    Inprocess inspection can be done thru 13 and lot generation is done thru MFPR.
    hope it is useful.
    Regards
    Anupam Sharma

  • In-process  inspection for rework operation

    Hi all,
    i have a production order to which the in-process inspection characteristics are assigned in routing. when a production order is released, an in-process inspection lot is created. Inspection is carried after the end of an operation.  During which rework will be carried out if the product is rejected.   Rework operations are trigged through trigger points assigned to the production order. A reference operations set indicating the rework operations is assigned to the trigger point. rework operation in the reference opeation set is also assigned with inspection characteristics.  But during the results recording, the rework inspection characteristics are not displayed for results recording.....
    pls explain the possible solution.
    regards,
    sravan kumar v

    Hello
    I think that the process can be mapped in one of these ways:
    - according to what you describe this is closer to a good receipt inspection and not to in-process inspection, as the trigger for the inspection is the GR and not the release of the order. So, why dont you give a chance to a 04 inspection type, with inspection lot creation for every GR ? Check the indictor in MM02, QM view for "04" inspection, and uncheck the "Stock in quality", so you dont get caught by the stock in quality and resembles in process "Non-stock relevant" inspection
    - alternatively you can define the use of inspection points ? So you are adding new results as new confirmations are made. Disadvantage: you can only give one usage decision to the inspection Lot, irrespective of the number of samples you have analyzed.
    Regards

  • In process inspection related with PRT maintenance

    Hello SAP QM gurus,
    I have one issue of In process inspection related with maintenance of PRT. The detail is as follows.
    I have an inspection plan for SFG (Semi Finished Goods) with 15 parameters to check. For production of this SFG material we are using a Production Resource Tool (PRT). After 2000 pieces of SFG production the PRT is to be taken out for maintenance. I have maintenance plan for this PRT and system gives me maintenance order after every 2000 pieces of SFG production.
    My client wants to check the 15 parameters of SFG just before and after of PRT maintenance. After the PRT maintenance and when the production is OK then for every next lot client wants to check only 3 critical parameters and to skip remaining 12 parameters. How to map this scenario?
    Will the DMR (Dynamic Modification Rule) be effective in this case, or else any workaround ?
    Please guide.
    Sanjay

    Dear QM gurus,
    One correction in my thread,
    15 parameters to check SFG is in routing of SFG and not the inspection plan.
    Please guide me.
    -- Sanjay

  • In-Process Inspection material having inspection type 04

    Dear Sir/Mam
    My question.In-Process Inspection material having inspection type 04.As we accept the inspection lot we put the stock into unrestricted.But when we have to reject we convert that stock into new material or if rework to be carried out,the criteria is stock should be quality,than production people cancel the confirmation and rework is carried out through trigger point.So my concern can we put the stock in block and in background whole production order is cancelled.
    Thanks
    kunal

    Dear Kunal
    This is the process i have defined for rework. let me know your feedback
    1.Reject the material in QA32 to block stock
    2.Reverse faulty material using Tcode MB1A u2013 262 movement type against the production order
    3.if you need to scrap highly faulty materials   use Tcode MB1A u2013 551 movement type against a cost centre
    4.Create a rework order using Tcode Co01 order type (PP03)
    5.Enter the Parent production order number in the goods receipt tab in Co01. (inbound delivery)
    6.Issue goods against the rework order using MIGO
    7.confirm the rework order through co11n
    8.Move the material back from block to quality using Tcode MB1B u2013 349 movement type (activate 08 inspection)
    9.Inspection lot created
    10.Do the posting accordingly
    Regards
    Gajesh

  • In process Inspection  Lot Qty and Actual Lot quantity difference.

    Hi Experts,
    In case of  In process Inspection
    Scenario : 1. Production Order created, released but before saving the qty is changed.
                    2. Production Order created released and saved. Then qty is changed in Change Prod order txn.
    These scenarios are causing a discrepancy in  Inspection  Lot Qty and Actual Lot quantity. Is there any method to avoid this ?
    This can be made correct in  Inspection lot by resetting the sample calculation. But once confirmation has started for Prodn Order (not necessarily QC operation) or  RR has been done  resetting is not possible.
    Is this the std behavior ? Disallowing the resetting once RR done seems OK, but even if any of the operation in Prodn Order is confirmed it still give status error while resetting. Canceling all the confirmation all the way back  also does not solve the problem.
    Any suggestions ?
    Regards
    Joe

    Hi
    Although your suggestion is valid, it is not practical from user point of view.
    Moving this thread to QM forum.
    Rgds

  • Repetitive mfg - In-process inspection

    Hi,
    Can we do in-process inspection in repetitve mfg. 
    Regards,
    Sravan Kumar

    Dear,
    Inspection Type 13 Repetitive Manufacturing: Production lines produce the same product in an unlimited number over a longer period of time. Example: Screws M8 x 40 mm (Mass production). In this case inspection plans need a relation to either time, numbers etc.
    In the material master record for the finished product, you must set the indicator for quality inspection in the Quality Management view. Moreover, in the QM inspection data, you must also select and activate an inspection type with the origin 13 (repetitive manufacturing).
    Regards,
    R.Brahmankar

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