PROBLEM IN mrp

Dear cons
we have one material type i.e- FERT(finished). under this material type we have 10 no. of material. we want to create only one P.R by taking this 10 no. of material. that means we will create a P.R & this P.R contains 10 no. of line items. how it is possible when we run MRP for creation of P.R . pl. give me some idea regarding configuration setting as well as some t- code so that we can run MRP for multiple material under one P.R NO.We are able to create for single material but not for multiple material. pl. helpme.

FERT by definition is a finished material. Meaning one which can only be sold. That is you cannot procure, u cannot perform activities on this material etc. Hence the MRP is running correctly. In case u want the material to be procure able as well as u want no activities to be performed than u can create it as trading goods. In case u want to perform some activities also then create it as semi finished goods.

Similar Messages

Problem With MRP

Hi Friends,
I am facing a problem with MRP. In my Implementation, my Client is a Automobile Gasket Manufacturer.
One major product line is Gaskets which is high volume and low price
We will use Make to stock with streategy 40.
Now the queries are as follows-
1) What should be the frequency of MRP Run for the plant (weekly , monthly of daily)
2) If after one MRP Run- some Planned Orders and some Purchase Req are converted to Production Orders and Purchase Orders. My Prod Orders- 100 Pieces and PO is 1000 Kgs.
Now subsequently , due to change in schedule,(PIR is maintained by Sales Department and it changes often) lets say, my PIR is Changed from 100 to 10 Pieces ,
How can a PPC person come to know of this and inform the Buyer to foreclose the PO or amend the PO and as well change the Prod order also.
Thanks in Advance
Waiting for your Reply,
Praveen

Hi Praveen
1) What should be the frequency of MRP Run for the plant (weekly , monthly of daily) : Daily Basis as your demand changes frequently.
2) PPC will understand from MD04 screen where all the result of MRP as Stock Requirement List available.U cant change Production Order while running MRP as your demand changes from 100 to 10 pecies because Prodction Orders are firmed recipept.In that case you can change quantiy , do the availablity check and scheduled again or set TECO so that it will not show up in the MD04 screen also.
Any changes to demand and subsequent effect can be viewed through the exception messeges column in MD04/MD05
Hope this will help you to figure it out.
Regards
Jia

Problem in MRP RUN

Hi,
We are maintaining one field in suppose MRP field in MRP1view as "X".
In Enhancement, we develop logic like that if in material master MRP field value equal to "X", then while creating reservation,system automatically create a PR along with reservation.
Now My Problem is -
I created a material with MRP field as "X", MRP type as ND.
i created a resrevation for this material,system will generate PR no. 10000002.
Now i am changing MRP field as Blank, & MRP type as PD.
if now i am running MRP,system will generate again a new PR.now i have two PR for the same reservation.
i also tried in t-code MD03, planning parameter as 3 (delete & re-generate).
so now i have two PR against a reservation,if i am checking in MD04.
so how can we control this situation,so that only one PR can create against one reservation.
OR can we exclude that reservation / storage location for MRP,then my problem will solve.
Thanks
Pavan

When you make enhancements you are taking responsibility that all scenarios are covered, and should not expect a solution from standard SAP.
Change the nhancement in such a way, that when you try to change from X to blank, system will issue a message saying that Preqs exist, and thus will not let change before those are deleted.
This will prevent the double coverage issue.

Problem in MRP Area

Hi
one problem which i s related to MRP Area
how to creat MRP area and how to assign Storage locations to that MRP area
i tried but it is created for plants , not created for Storage locations.
regards
sesidhar

Hi Sesidhar
Try this Path in IMG
Production-> Material Requirement Planning-> Master Data-> MRP Area-> Define MRP Area-> New Entry
Enter Storage Location, In MRP Type select 2 (Storage Location), Rec storage Location.
Hope this will help
Regards
Samarth

Problem with MRP running

Hello Gurus,
i have a problem with my product. lets take an example. my semifinished product abc is made up of a, b and c.
i have made them(abc, a, b and c) to use MRP type VB. i made palnning file entry and BOM and then i run the MRP.
I run single item multilevel MRP for semi-finished product abc, it showed me result in MRP running only for abc but not for a, b and c.
can u please tell me where i am making any mistake.
regards

Hi Maggi,
If you have used mrp run for single item,single level planning (ie) md03, it will plan only for that particular material & will not plan for the dependent material in the BOM.
If you run with t.code md02, MRP run for single item,multi level, all the dependent requirements will be planned.
Also VB is for reorder point planning. ie if you maint reorder level as 100 for a,b & c materials & if the stock goes below 100, say 50 Nos. for all the three material. Then procurement proposal(Pur req) will be created for 50 nos for all the material(a,b,c).
If you use MRP type PD, there is no question of reorder level, during mrp run system check the stock of the dependent requirements. If there is a shortage procurement proposal are created.
Regards,
Senthilkumar SD

Problem in MRP run with Project/WBS Element

Dear PP Gurus,
I want to run MRP thro Project/WBS Element.
I have created WBS Element & WBS BOM for Material. Then created sales order for that material and assign WBS element to sales order.
Maintain Planning Strategy 21 ( Make to Order/Project) for Main Mtl.
Now when I run MRP with MD51 then no requriements are generated for main material and its components.
Is there any thing missing from PS-PP & SD point of view?
Pl guide me for the same.
Thanks in Advance.
Umesh

Dear Nagrajan,
Thanks for your reply.
There is no safety stock & un-restricted stock of that material.
Also I don't want to assign this mtl to that wbs Network. If I assign the Material to WBS network then network req.is generated and thro Normal MD02 MRP generates the requirements.
& in the plan order it will not show WBS Element
But My req. is I want to run MRP with MD51 & want WBS element as account asignment tab in plan order & production order too.
IS there any config. missing from PP/ PS / SD ?
Pl guide me for the same.
Thanks ,
Umesh

Problem during MRP RUN.

HELLO, FRIENDS,
if i select mixed MRP in the material master with indicator 2 i.e.gross reqirement
for MRP run ,but after taking MRP run through md01 .its not exploding dependent requirement of its component.Is there any setting for this?
lpease give solution
regards,]mangesh

Hi,
Check with t.code CS11 & check the result whether BOM is exploding or not.
Then check in t.code OS23, whether mrp exlosion is activated or not.
Check the BOM usage used while creating the BOM.
Regards,
Senthilkumar

Problem in MRP Run (MD01)

hi experts,
       There were some MRP controllers were assigned for User exit in SPRO for planning run (T code :- MD01 ). Now i have defined additional MRP controllers and also assigned them for user exit (in SPRO) for planning run.
       With old MRP controllers defined as user exits , Planning run is considering materials with only particular MRP controller.
        But for these newly defined MRP controllers , user exit is not restricting planning of materials with only particular MRP controller and materials planning is carried out for all materials with newly defined MRP controllers.
     please help me out
thanks in advance
rgds.
jai

hi experts,
   No one has answered my query yet. please reply
rgds,
jay

Alternative BOM problem in MRP run

Hello Experts,
We have two BOM for one material.Now I want to use BOM-1 for MRP run & BOM-2 for subcontracting.I have maintined following settings.
1) Production version.
2) BOM explosion selection method in MRP4 -2
3) Assign PV in inforecord for subcontracting.
4) Assign PV in MD61 in schedule line .
But when I run MRP it still consider subcontracting BOM.Have I missed any setting?
Kindly guide.Thanks you.

Hi, Follow the below process,
1.Enter the BOM selection method as 2 in the MRP4 view of the material master.
2.In case if you have not assigned the production version in MD61 against the PIR's under schedule line
tab key (in the top menu click on settings and prod version ,then you can assign the prod version which
you need to pick during the MRP run),the system always picksup the first production version during
MRP run even if all the prod versions contains the same validity dates and lot sizes.
3.If you are not willing to assign the prod version in MD61 ,but the system should consider the second
prod version for MRP run means,then set the locked status for the first prod.version.
4.When run MRP via MD02 or MD50 in the simulation mode.(i.e w/o giving tick in simulation mode).
Click on Save,You will get a pop screen,
Now click on the continue icon, Then go to Plaining Results: Individual lines screen.where you will get Plan order on which when double click you will get pop screen below,where you have Planned order no,quantity,plant,storage location,and version.
Now here you can select the required version,and it will become firmed. This BOM will be used in the order now. Try it.

Dates problem in MRP Run

Hello
i m running mrp using zpp_md50 is the zprogramme for running the mrp for all the line items in one sales order, after running the MRP, whatever the pur. req. generated we will convert it to PO, but client need one release statergy here so that they can take the assurance from the suppling plant that whatever the date mrp run showing is that plant is really able to supply the goods on that date or not.
1) if suppling plant is not able to send the goods on the requested date in that case receving plant should be able do the amendment (change) in dates in their panning so that they can give the new delivery date to the customer?how to achive this?
2) They also want when we run the MRP, system has to consider the unrestricted stock present for the sales order line item,but without giving the sales order ref. using 412e to sales order.cause their r huge no of line item in sales order.
3) my client is not able to achive the customer date so it is very imp to do the amendment in mrp dates cause the dependacy is on the supplying plant & the suppling plant can produse only taking material grades of the same item at a time & it is not possible for suppling plant to produce as per the delivery date of the order.so the date in master ie. in house production date maintain is not really going to be follow, as the plant is critical, plz suggest some solutions for this also?
Regards
Nishj.

Nishj,
Wow. Substantial requirements. Let me see how many of these I can help you with.
i m running mrp using zpp_md50
Please understand that that program is custom to your system. It will be hard for us to comment on it's workings.
they can take the assurance from the suppling plant
It seems that you are selling the product from one plant but manufacturing in another
if suppling plant is not able to send the goods on the requested date in that case receving plant should be able do the amendment (change) in dates in their panning so that they can give the new delivery date to the customer?
This is standard in SAP. Basically, the suppying plant will create a supply element (production order, process order, perhaps in conjunction with a Stock Transport order) to move the parts to the selling plant. Once this element is in place, someone from Sales or another appropriate functional group will re-ATP the sales order. The sales order will then re-confirm against the new, more accurate dates.
They also want when we run the MRP, system has to consider the unrestricted stock present for the sales order line item,but without giving the sales order ref.
This can be achieved easily, by not using a MTO strategy. If you use strategy 40, Sales orders ATP, and all MRP calculations, will make use of all unrestricted stock. If there then is NO sales order stock, then this means that ALL stock is included. Just avoid any MTO strategies throughout your BOM.
There is no standard SAP functionality that will include Sales order stock and unrestricted stock simultaneously for the same part for the same requirement.
my client is not able to achive the customer date so it is very imp to do the amendment in mrp dates....
I am not sure what you are asking for here. You have stated the solution: The supplying plant does their research, and they then create a supply element with the realistic dates. The Sales order ATP check will then re-confirm to those dates. MRP will also run using those modified dates.
Rgds,
DB49

Problem changing mrp prfile

Hi All
By mistake i have assigned a wrong mrp profile for a new material and now i would like to change the same.Present there is no stock of this material although there is one PR generated for the material through MRP run as the material was assigned a "reorder point planning" mrp type and the reorder point was 1.
Now when i try to change the mrp profile by entering the material in mm02 and clicking the edit button i could see the mrp profile option is grayed out.Hoe to proceed further.Can anyone explain.
Please note that i would like to change the profile into one that is with mrp type ND i.e not planning relevant.

Hi All,
thankyou, i have found the resolution.That is while trying to change the MRP profile from the basic data views the system shows the MRP profile field in the edit option as grayed out.however when i try after going to the MRP views the system allows me.
thanks again

Problem with MRP area

Gurus,
I had activated MRP area for exisitng client.
The scenario is,
Within a plant i have two MRP area. One is plant level (A) and the other one is storage location level (B)
A finished good and its components belongs to both the MRP areas. (A and B) I created a Planned Independent Requirement for finished good at storage location MRP area (B) and run MRP via MD02 for MRP area B, i got a planned order at MRP area B. But the dependent requirements for the components are created at MRP area (A) plant level.
My requirement is to get the dependent requirements at MRP area B for pegged requirements of MRP area B.
Suggestion to this isue is highly appreciated.
Thanks,
Aravind

Hi pravin,
Thank you for the reply.
Initially my client was not activated for MRP area. So when i activated MRP area, throughout my client for each of the existing plants an MRP area is created by default. So, all the materials that belongs to the plant, by default belongs to the plant MRP area.(A)
I created one more Storage location level MRP area (B) and assigned that to MRP 1 view of the finished good and all of its components. I also created a planned independent requirement for the finished good at MRP Area B. that is i can see the requirement in MD04 screen only with the MRP area B and not in MRP area A.
Then i ran MRP for the finished thru MD02 for MRP Area B. I got a planned order in MD04 of MRP area B.
As you are aware MD04 screen is specific for particular MRP area.
This planned order is not displayed in MD04 screen of MRP Area A. But the dependent requirements for the components are not displayed in MD04 screen of B. But the dependent requirements are seen in MD04 Screen of MRP area A.
As per my understanding the dependent requirements of components should be displayed in MD04 screen of B as my pegged requirements are from MRP area B.
Kindly suggest and please let me know if any thing is not clear.
Regards,
Aravind

Problem in MRP generated purchase requisition.

Hi Friends,
We have run MRP via MD02 transaction for one material.
MRP generated purchase requisition created.
In that MRP generated purchase requisition, under item level in the status tab we are getting below field values is like below.
Processing status : No edited
Block ID: Blocked by requester.
Due to above values we are not able to convert this MRP PR to PO.
Could you please let us know is there any master setting is cause of this?
Thanks in advance.
Regards
Jegen Mohan

Hi Friends,
After debugging MRP programme, we came to know that there is BADI implemented to block the MRP PR's intially and then z programme called for adding secondary materials/services to that MRP PR's.
After addition of secondary materials/services to MRP PR's, Status will be unblock automatically then save the PR.
This is my client specific scenario.
Thanks & Regards
Mohan.

Problem in MRP planning with user exit key

Hi All,
I have a requirement like this..
we have 1000 FG in our plant.. out of which they want to plan only 250 FG's through MRP run collectively...when they do MRP run system should plan only these 250 FG's and also down level materials ( components ) of these 250 FG's ..
So I proposed to use user exit key in MD01 screen by activating user exit M61X0001 and these 250 FG 's are identified with a separate MRP group in material master and developed enhancement..
But when I do MRP run in MD01 with this user exit key, system only planning those 250 FG's but not planning down level materials or components of these 250 FG's.. is this standard behavior.. can somebody guide me how solve this issue..
Thanks
Kumar

Hi Kumar,
You can use either MRP Type, MRP Controller, MRP Group in this user exit to control the MRP run. For these set of Materials you have to assign any of same value or at least differentiate these material from other material. Then only you can control the MRP by using this user exit even though if you use different MRP Group and MRP Controller. In User Exit, you may have to add your dependent material's MRP Group/MRP Controller. Make sure that these set of materials are different than all other materials.
If you don't have any plan to run MRP for other materials then as per Ajit suggestion you make that material's MRP type as "ND". But, in your business case they may want to activate the MRP for all the material not now but may be latter.
Thanks

MRP & MPS PROBLEM

Dear ,
In my company we using MPS & MRP TWo planning mode.
Also we use two type of planning .one SO base & other one is on PIR.
I working with Process IND.
In our company only for packing Mat. we use SO,meansfor
FG we use MPS
SFG we use MPS.
ROH we use MRP.
Here we got problem.
Because by MB50 we got PLANNED ORDER for FG(A LEVEL ITEM).And SFG & ROH (B LEVEL item) we got Dep Req.And for ROH(C LEVEL ITEM)we not got any change.
So my problem is that for B level item i have to run MRP or MPS agin.
if it is single material then its ok but 10 or 12 material its become difficult for me that i have to run mps then again MRP.
So what i can do after A level MPS.
For B & c level material.......????????

Hi ,
Do this setting in your system , set up a back ground job for MPS materials and them set up the same for MRP materilas , this will solve your problem ., because MRP will run after the MPS run by which all your materilas will be planned accordingly .
Thanks and Regards,
Mallikahrjun.

PROBLEM IN mrp

Similar Messages

Maybe you are looking for