Raw Material & SFG consumption required in different production lines

Hi All,
Customer has 5 different production lines, each line will be handle by different team.
Each production line will consume the same and different combination of Raw material and SFG for different finished products.
Customer wants to track
1. how much of raw material and SFG is consumed for each production line.
2. how much of Finished Product has been produced
3. how much of material is lying at work in progress.
Please suggest,how to map this functionality.
Regards,
Vikram Reddy

Dear Challa,
for this you need to create UDF with choose from list in production order where user should select the appropriate production line in each production order and then you can write simple queries for your reports based on this production line on production order
Thanks & Regards,
Mukesh Agrawal

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Single raw material with output of 2 finish product

All,
In our scenario, we have the pressing machine which have the dye to create the right and left bumper of the car in a single stock . if we give the single raw material , the ouput will be two finish products 1. right bumper and 2. left bumper.
while confirming the order, how we can get two fert?

Create Left Bumper And Right bumper as FERT, Maintain a co product Indicator for Both and maintain Joint production details in MRP 2view ( ex 50 % for Left bumper and 5o % for right bumper ) the cost will proportioned accordingly
IN BOM
Create a BOM for Left Bumper
and maintain component as raw material with qty
and Right bumper as 1- and maoinatin co product indictor in item detail
ANd save
WHile doing GR in MB31 System will propose Both Left and Right bumper with 101 movement type.
Regards,
Sundaresan

Put away to production lines directly, storage location control WM

We are Using Storagelocation Control Functionality in WM
We have below Storage locations
RW01 - Raw Material Storing
PD01 - Materials staged for Production Lines
I have setup 001 as Standard Storage location and 002 as 'not copied to TR'
Few materials are received directly to production lines instead of going to Raw material storage
PO--> GR is posted for PD01
Now TR got generated but doesnt have storage location in it, this is fine as per functionality
When i try to convert to TO it is copying MP01 since it it standard storage location
This is where we are getting 902 negative entries for MP01
No TR creation but bin to bin transer only solution ????

Any pointers ???

Collective requirement of raw material

How we can create the collective requirement for the raw material i.e. when I run the mrp of two finished product.Raw material AW-122 of the finished products are common.So instead of two planned order,Can i get one planned order after mrp.
Regards,
Sunil Patil

Hi Sunil,
Yes it is possible to get one planned order if for that material master in MRP4 screen if you set indicator for Individual/coll. as 2-Collective requirements only then it is done also with this in MRP1 in Lot size also give lotsize keys Fix/weekly/Monthly
Hope this will help you.
Regards,
Rajesh

Requirement on raw material getting lumped

Hi Gurus.
cananyboduy please exaplain me on why the system is lumping together the requirement on the raw material in too advance.
Here is the example. C is a raw material goes into B (semi finished) which goes into A (finished)
Now there are three dates where we need to build A
07/11/2011 - A - 4000
08/08/2011 - A - 14000
09/06/2011 - A - 15000
Now what happening is all this 33000 of requirement is getting put on C (raw material) with todays date. The question here is why is the system asking us to buy the raw material fior a requriement which is in september.
the planned delivery time on C (raw material) is 10 days, the inhouse production time for B (semi finished) is 10 days, and the inhouse production time of A is 10 days.
So basically why would we need to buy a raw material so much in advance when there is no need. We are operating on a 7day factory calendar.
Please throw some ideas
Thanks
Anusha

Bah I had a similar problem 3 years back. I just vaguely remember the solution had something to with the Lot Size or setting the Individual/Collective indicator to 1.
Sorry can't be of much help atm, but if I recall exactly what I had done will let you know.

Report for raw material usage

Hi All,
i need to take the report for the raw material that used in the finished product.
in the finished products, how much the raw materials are used .

Hi Raj,
Option 1. You can get the data from MARD, MAST & STPO tables.
From MARD you can read the unrestricted stock i.e. LABST field.
From MAST, read the finished product i.e. MATNR & WERKS (Material & PLant)
From STPO read the component i.e. IDNRK & MENGE (Component & Qty).
Option 2. You can get the data from MARD, AFKO, RESB tables.
This would give you an exact consumption feedback.
AFKO for production order details. (PLNBEZ for header material).
RESB for components (qty consumed) for the order - Fields MATNR (Component), BDMNG (Req. qty), ENMNG (Withdrawn qty).
You can now build the logic with the required multiplication i guess. If any further info is required, revert back.
If helpful award points
Regards,
Vivek

Diff stock GL account for raw material

Hi,
We have raw material under 2 different location, one is under raw material warehouse, another one is under staging area which belongs to production. From time to time, we will issue stock from RM warehouse to staging area.
The stock GL account (either debit or credit) for the raw material is RM Stock (140001) when we do any movement.
But we do not want like this. We want that when there is any movement from raw material warehouse location, it will charge to GL account 140001 (RM Stock). And when the movement is from starging area location, it will charge to another GL account (140002 - production stock).
We want to seperate out the GL account for the raw material if they are under different storage location.
Can this be done?
Kindly please advise. Thank you.

Hi Sim
Valuation of Stock is done at Plant level and not Storage Location Level. Within a Plant, you can differentiate the G/L accounts based on the Valuation Class assigned in the Accounting view in Material Master.
The above settings enable automatic account determination at the time of GR. If you want different G/L accounts for different areas, there are 2 options:
1. Configure and Activate Split Valuation. This will enable you to give different Valuation Classes for different Storage Locations in Matl Master.
2. The better option is to make the 2 locations as 2 different plants and extend the materials to both these plants.
However, pls mention your purpose of differentiating the G/L accounts. If it is only to view the stocks in the 2 areas, there are many reports like MB52, etc.
Hope this clarifies.
Thanks

Material Ledger : Cost component split different in CO PC and ML

Hello SAP People,
In ML cost component split I don't have the same split that in CK13N COPC.
History
We changed the cost component structure in OKTZ, because we wanted to split on two different cost component the cost of Copper :
-     Copper
-     Primes :Premium cost (transformation cost for producer) on copper.
In CK11N the split is OK and we can read the new cost element corresponding to premium cost.
To split the costing tool goes on the purchase info records to read condition type that are different for copper and premium.
The problem we have is that when we run Material ledger we are not able to see after a good receipt a similar split in the cost component view.
We already run MLCCS_RESET and MLCCS_Startup programs this month and created new Raw material after. But it seems the ML do not take care of this and all the actual cost (I stop to single level) are on the copper cost component and there is nothing on Premium cost component.
We just run single level on ML for current month.
Could you please help me to explain why we are not able to obtain the correct split between Copper and u201CPrimesu201D

Hi Marco,
yes, these both are independent from each other. You will have no issue when these are different.
It is very typical that you want to report different kind of information for activities as for materials.
A typical setup might be
Activity                                   Material
Asset depreciation                   Raw Material Cost
Room cost                               Energy
Labour                                     Production Cost
labour overhead                      Production Overhead
Electricity                                 Packaging
When you use the activity for the production of a material (confirmation CO15) the assignment goes normally to a single cost component in the material, above for example into production cost. This is controlled by the cost element. Only when the primary cost component split is activated and a transfer structure betweeen both is maintained you could achieve
Asset depeciation, Room Cost, Labour overhead -> Production overhead
Labour -> Production Cost
Electricity -> Energy
Best regards, Udo

Reservation Of Raw material

Guru
My Client want to resver the raw material aganist the Plan order & the production oreder Is it possible If yes what is Trax Code&
Customasation & configration required
Pl Advise Me
Thanks
Sudhir Bilwar

Dear Sudhir,
1.Once after converting a planned order into a production and if you save the production order,reservation gets generated for
the Bill of material items for that product.
2.Once after releasing the production order,the reserved materials can be issued,which means good's movement allowed
indicator gets set for the reservation and you can perform 261 movement against the reservation no using MB1A.
3.No need of any manual reservation in this process,for creating additonal or manual reservation use T Code MB21,for
movement type 311 or 201.You cannot do reservation for 261 movement.
4.It is not required to reserve the material at planned order level.
Regards
Mangalraj.S

How to consider sample qty of raw material's quality inspection during mrp.

hi expert.
i have to consider sample qty of raw material's quality inspection during mrp.
i am wondering how to implement it.
is this possible?
thank you~~!!

Hi Seung Hyun,
I think it depends on the sample quantity, whether it is a fixed quantity or it depends to the raw material quantity or requirement from the orders. If it is not fixed, then you can use scrap percentage as suggested by Vivek.
If it is fixed quantity, then there are several alternatives to follow:
Include the sample quantity to your safety stock
Create another material number to distinguish the sample from the original raw material number and include it in the BOM
Regards,
Julian

WIP configuration - GL for WIP - Product Line wise

Dear All
Is there a way to maintain Fl accounts product line wise to configure WIP. i.e.: we have 4 different production line for different products. Currently we assigned common GL account against cost elements.
Thanks
MKJ

Hi
If you are asking for Separate GL Accounts for Posting in FI - Its not possible
In CO, you can manage separate secondary cost elements (Catg 31) by creating Separate Line ID and RA Key as per your Product Line
In BADI Workorder_update, you can write a logic to default an RA Key in the Prod order depending on prod line
br, Ajay M

Product wise raw material consumption

Raw material consumption is not coming correctly product wise (not matched with data extracted through MB51 material consumption report).What will be the possible error?
N.B. Material Ledger is not active but variant configuration is on.

Hi
MB51 contains total movements list which may include material issued to Production as well as to Cost center/Mat moved from one store to other store and so on. where as RM consumption you may be trying to match with the GL In some of the above transactions only material documents are created and FI docs may or may not be created hence the two may not match.
Regards
Rajneesh Saxena

Stop excess raw material consumption against production order

Hello
Please Guide
Is there any control to Stop the excess or less consumption of raw material against the Production Order confirmation.
Eg
Prod order Qty - 10
Ram material reqd A- 10 piece & B- 10 Piece
So now Order confirmation Qty - 10
raw material consumption A - 10 & B- 10
so for A or B if i want to issue (261) excess or Less qty than system should not allow this. System response to be as an error message in case I increase or decrease the Qty of A or B other than 10 against the prod order confirmation of qty 10.

Hi,
You have to use user exit only to avoid it.
1.CONFPP02 - for checking good issue during confirmation
2.MBCF0002 - for Checking Confirmations during the Goods receipt.
For this you need to Use the User Exit:
Enhancement - MBCF0002
Functional Module - EXIT_SAPMM07M_001
Include - ZXMBCU02
Regards,
R.Brahmankar
Edited by: R Brahmankar on Sep 9, 2008 12:41 PM

Process to split production order based on the raw material batches

Hi All, below is a business situation which needs some some SAP process to help overcoming this issue.
We are working on process industry, where the core fabric (SFG) are produced from different machines and which are used as raw material in the subsequent process (Coating). Business wants SAP to generate individual planned orders for Coating when it uses this materials
e.g
Current situation.
SFG1 is the component of SFG2
SFG2 is the component of FG.
When the demand for FG is 100, you get 2 planned orders SFG1- 100 yd and SFG2- 100 yds
During production, the Planned order for SFG1 is split for 2 production order each producing 50 yds each.
Now I have SFG1 - 50 yds ( Batch A001), and SFG1- 50 yds ( Batch A002).
Now Business wants SAP to automatically propose 2 order for SFG2, However based on MRP it will only show 1 planned order of 100 yds required for SFG2 since the demand of FG is 100.
We want to split the planned orders of the higher level to look at lower level stock.
Any ideas or thought process.
Regards
Sarvan

Sarvan,
You can have MRP propose two lots of SFG2 based upon lot sizing. For instance, if you always will want SFG2 to have orders of 50 each, then one way to achieve this would be to set the 'maximum lot size' to 50. MRP1 Tab of the material master.
There are other lotsizing methodologies that may be better suited to your business requirements as well.
Lot-Size Calculation - Consumption-Based Planning (MM-CBP) - SAP Library
Best Regards,
DB49

Batch Traceability for Sugar as raw material during the production process

Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
The raw material (sugar) is received in tank S5 at different points of time, and its content is transferred to tank B1 for storage purposes as well as for mix the sugar with other material such as water.
At a specific moment the S5 tank contains only a single batch, while the tank B1 contains more than one batch. Tank B1 is used in order to supply the production line and the corresponding material consumption is triggered in backflush as soon as the production activity is declared (production confirmation). Along with the material consumption the batch determination takes place and a complex algorithm is applied: at a very high level, the single batch is consumed depending on its percentage inside the mix of composition and in case the this
percentage is under a threshold level the current batch should be full used in order to avoid that it will exist for ever.
Moreover, the good movement reversal (reversal of material consumption) and its correction lead to a complete new calculation of all the batches consumed after the original movement date/time. This means that the algorithm for batch determination should be reapplied for all the consumptions subsequent to the original movement.
On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
As requirement AMSB needs to post the material consumption starting from EWM, this means that EWM should be the master system in this case and the correspondingmovements have to be transferred to ECC afterwards. This mainly because EWM should guarantee the business continuity in case the ERP system is not available.
AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

Raw Material & SFG consumption required in different production lines

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