Triggering of Preventive Maintenance based on Measuring Point

Hi,
I have set measuring point & defined upper range limit and lower range limit. Now I want to trigger preventive maintenance, based on reading enter against measuring point specifically if measuring point reading is above or below defined upper range limit or lower range limit.
Letu2019s say example, If 10 and 5 is upper range limit and lower range limit, now in this case creation of notification / main order if user has enter measuring point value more than 10 or less than 5.
Regards,
Dipen Shroff

Hi,
You can do it via Condition Based Maintenance ..
IMRC0001- U can use this User exit
http://help.sap.com/erp2005_ehp_04/helpdata/EN/a7/fa4c988f6611d29e8a0000e8323350/frameset.htm
regards
pushpa

Similar Messages

Maintenance Order through Measuring Point

Dear all,
I want to know whether it is possible to create the maintenance order on the basis measuring point .
I know how to create the order on the basis of measuring counter.
Is there any procedure to create the maintenance Order through measuring point as done in case of counter?
kindly provide the solution for Creation of Maintenance Order using Measuring Point..

Really very thanks for the solution.
I have one more query, we can create the measuring point using the t.code IK01.As you told we have to create the measuring point with upper and lower range.
Is that we have to create 2 measuring point for upper as well as lower range or in one measuring point it is possible to accumulate both the upper and lower range.
If it is possible to accumulate both the upper and lower range in one measuring point then kindly provide the procedure.
Thanks in advance.

Performance Based Preventive maintenance

Hi Guru,
I have equipment motor. But I need to do the preventive maintenance based on motor running hour (ie: every 1000hr).
How to map the scenario in SAP
Thanks in Advance.
Regards,
S.Babusingh

Hi
You need to create the measuring point for the equiment motor.(IK01)
and in the maintenance plan (IP01)you chose counter based mainteannce plan and set the couter reading 1000 hrs.
also you can define the other paramenters in the plan.,
once the measuring documents reading(IK11) updated by you is reached equal to or greter than the set value orders gets triggerd.
this is standard SAP process
regards
Krishna

Measuring Point for Tools and Die Maintenance

Dear All,
I am trying to map the following process:-
My client has 10 press machines and around 250 Dies for punching. Dies are assembled to press machines and they produce jobs by punching.
Client has an Preventive Maintenance plan for each Die in terms of number of strokes punched by an Die. for e.g PM is done after every 300000, 600000, 900000, 1200000 strokes. Estimated life is 1200000.
What they want is when production person confirms the production order say for 10000 jobs the counter of the die should increase by 10000.......and so on. When the counter reaches 300000 preventive maintenance call should be scheduled.
What i have done is created an Die as an Equipment with PRT as equipment category. Created an measuring point for that Die, assined Usage formula etc.
I have created an Maintenance plan for that die in which i have assigned the strategy (IP11) which contains the stroke cycles 300000, 600000.........etc.
Assigned the Die as a PRT to the material which is to be produced in the Routing.
When i confirm the production order the counter of the PRT increases which i can check IK13.
What i am expecting is that in IP10 system should update the counter automatically so that when the counter reaches to 300000 maintenance call wil be scheduled and order will be generated.
I would request you to please give me some input on this.
Thanks and Regards,
Rashmi

Hello Rashmi;
I have seen the screen shots & there are problems with the following:
1) Counter overflow reading
You have entered 130; keep it as- 999999 (it is the reading after which system starts counting from 0 value)
2) Formula that you have used;
You have used the formula- SAPF02; do not use this. Create you own formula with following details: SAPF99 (new formula) = SAP_20 * SAP_09
3) You have manually entered the reading for the measuring point; do not use it. System will calculate the measurement reading from PRT usage value.
CREATE a single measuring document with reading as '0'.
4) Also in CA01; you need to assign this PRT in routing with "EQUIPMENT" & not material. Also make sure that in the same screen (assignment of PRT- basic data) maintain usage value as 1 (if this is not maintained, measuring doc. will NOT be updated).
5) Now when you confirm the production order, based on number of units created; system will automatically create the measuring doc.
If there is any problem with CA01, CO01 or CO11n; ask your PP consultant to assist.
Do let me know if there is any problem in this.
Regards
Hemant

Measuring Point in Maintenance Plan

How can I link a measuring point (not a counter) to the Maintenance Plan?
Currently, I can only link a counter to a Maintenance Plan but not a measuring point.
The reason why I am asking for this is that I would like to trigger automatic creation of a work order whenever a measurement reading for an equipment goes outside the specified upper and lower limit of a measuring point. I would like to define a condition in the maintenance plan for this based on the measuring point say for example temperature.
I believe activating userexit IMRC0001 is just part of the solution. Is there something else that needs to be done?
Thanks.
Giscard

I have already activated userexit.
Is it correct that the userexit is triggered upon saving a measurement reading (tcode IK11)?
Do you have sample code for the userexit so that a Notification or Work Order will automatically be created when the reading entered is outside the upper and lower limit?
But my questions actually is this - Is possible to link a measurement point (not a counter) to a Maintenance Plan?

Doubt in Scheduling of performance based preventive maintenance

Dear Experts ,
This is with respect to scheduling of performance based preventive maintenance.
I will put my doubt in example so that it will be easy for you to understand.
I want to perform a preventive maintenance for every 100 litres of fuel consumption.
annual estimate is 7200 litres , that means 5 litres a day.
so as per plan , for every day 5 days , maintenance needs to be performed.
same will be appear after scheduling in ip10 also.
While updating in the measuring document , I know that , if 100 litres is updated before due date , then order will be generated in the current date itself.
I just want to know how system responds , if 100 litres consumption takes more than 5 days , will the system generates order as per schedule date or will it wait to complete for 100 litres consumption ??
Regards
Keerthan Kumar

Greetings Keerthan,
That depends on:
1) The frequency that you input Measurement Documents in
2) Your Call Horizon on the Maintenance Plans
3) Your Scheduling Period in your IP30 Deadline Monitoring variant
Generally, SAP will adjust the schedule based on the Measurement Documents entered for the counter (1) to account for readings (usage) which are higher or lower than estimated.However, it will NOT reschedule any Orders already called. So to make sure the dates are usually adjusted to your usage, you want frequently input MDs, a high Call Horizon and a short Scheduling Period.
SAP will determine a scheduled due date for the Order based on the Annual Estimate and the readings. So, if the due date is in 5 days and you are on a call horizon of 100% and a Scheduling period of 3 days, for example:
a) if you do not input Measurement Documents from Day 0 onwards, the Order will be generated due for Day 5 when you run the IP30 on Day 2
b) if you input a Measuring Document on Day 1 indicating that less than estimated or no fuel was used, the due date and call date may be pushed into the future and the Order will be generated after Day 2.
c) if you input the MD after Day 2, this Order will already have been called and will not be rescheduled, but subsequent calls might.

Measuring point based PM

Team,
I am trying to create a measuring point based PM. The requierment is i am checking the wear of an equipment and if it goes below 50 mm, i want a notication to be created. I am sure the IMRC001 is activated in my client. I did the following process
1. Create IK01 measuring point.
2. Create IK11 measuring document
3. Create Tasklist
4. Create PM
But when i create the Plan in IP41, i still see the counter which exists for the equipment , but dont see the measuring point in the plan.
Am i missing something? Please guide me.
Thanks,
Nureya

Maheswaran
Thanks for the reply. Why should this wear measuring point should be a counter? I want this as measuring point and set the interval in extras...EX: If the wear is 48 -52 , the system should trigger a notication.
Are you saying, if I use user exit IMRC0001..I don't have to create a maintenance plan in IP41/IP42? Please confirm
Nureya

Measuring points in maintenance planning

Hi,
Can we use measuring point(not a counter) for preventive maintenance planning. for example - i need to perform the operation when a color of oil is changed from yellow to black. is it possible through measuring point?. it is possible means please share that procedures.
Regards
sathish

Hi Satish,
Yes, it is possible to generate a maintenance notification if the measuring point reading is not as per standards or target value. You require a user exit IMRC0001 to IMRC0005. Also read documentation for these user exits in tcode SMOD.
Regards,
Vaibhav Mishra

Cycle sets in Performance Based Preventive Maintenance

Hi,
Can any one explain what is cycle sets in Performance Based Preventive Maintenance means?
Thanks in advance.

hi
Cycle sets are used for multiple counter plan where the unit of measurement is different .For example you have to plan your equipment based on KM it had serviced and also based on Months ,then you have to create cycle set for these 2 measurement like KM and Mon ,then while creating the multiple counter plan you can specify the cycle set and make the scheduling
Also refer help.sap.com
regards
thyagarajan

Customer Exit IMRC0001 for condition based preventive maintenance

Dear Experts,
I am using customer Exit IMRC0001 for creating maintenance order if my measuring point reading exeeds the thresold value or it is out of the upper and lower limit range , which i have set for that particular Measuring point.
This scenario is working fine if i am creating measuring point with unit *C (Degree centigrade-Temp).
But it is not working fine for measuring point having unit other then *C
Like : Kg/Cmsq, Bar, Run Hr, Vaccum, voltage, current, consumption etc
The Reason for this i have found out.The logic return in the program only considers the *C unit
Say if i set 50c as my target value in Measuring point*
In Table IMPTT the value is getting stored as 50 + 273.15 = 323.15
But if i enter 5 Ohm as my target value in Measring point
In Table IMPTT the value is getting stored as 5 only.
Target Value field name is DESIR
So i want to know why for some units the same value is getting stored and why for some units value with some formula getting stored.
Regards,
Amar Jadhav

does your characteristic allow decimals??
also why not use deg K instead of deg C
ignore above
see note 525948
Symptom
When you change the target value of a measuring point, it seems as if the system updates incorrect values for the 'Target value' field in the change documents.
Other terms
IK02, IK03, IMPT
Solution
The internal display of field 'Measuring Point Target Value' has the SI unit belonging to the unit of measurement.
Example:
For temperatures, the target value can be displayed in the user interface (RIMR0-DESIC) in the units of measurement Celsius, Fahrenheit or Kelvin. However, the database display in field IMPTT-DESIR always refers to the respective SI unit Kelvin.
As the change documents always refer to the database display, they also refer to the SI unit.
Edited by: Virendra Pal on Oct 1, 2008 2:34 PM

Maintenance Orders based in measurement documents

Hi SAP Gurus,
I need to plan PM Orders based on measurement documents.
Imagine that I have a device to record temperature. The normal tempure is 25ºC. What I wan't is to open Maintence Orders when the temperute changes to 26ºC or 24ºC.
Now, in order to do this I cannot make a counter, only a measurement document, because I want to keep a record from temperetures.
But the problem is that if I record this as a measurement document, and not as a counter, I cannot make Single Cycle Plans....
Can you help me?
Thanks in advance.

Hi
IMRC0001 - this user exit will help u to create a notification.. once the measurement docs are apdated...
Normally.. it was useful for counter based measurement... since.. once the running hours are entered a notification is created and corresponding u can create a order...check out.. if it can be used to measurement point...i hope it should be used...
I am not sure abt that
- Pithan

Measuring points finding by maintenance plant

Dear Expert,
Is there any way to find the list of measuring points or documents searching by maintenance plant?
Thanks & regards,
TusharA

Hi Tushar,
Run the transaction IE07 : Multi-level Equipment List
Select the dynamic selection displayed at application bar. Select the plant from PM Order node displayed in dynamic list. Copy the same for selction. Enter the plant number in selection screen.
Also tick mark only 'Measuring Point' from filter screen.
This way you can get the all mesuring points from selected plant.
Same way you can get the list of measuring documents by selecting from filter screen.
Sundar

Preventive Maintenance Order is not releasing as per scheduled Planning in Counter Based Plan

Hi Experts
In The below schenario
There is a counter based maintenance plan. of strategy 100 km,200 km,...1800 km..
Operaton1, Operation2,... Operation3... defined in maintenance package for 100 km, 200 km,.... respectively.
Now issue is that system is releasing order as per sequence of scheduled planing & not according to schedule of current counter reading of counter.
case: At 200km order 1 is released with operation1 only, logicaly system should release order with operation1, & operation2
same like that at 300 km, system has released order with op1 & op2, logicaly system should release order with operation1, & operation3 as per strategy defined in maintenance plan.
In the present condition, what we have to do to get the desired result like for next counter reading of 400 KM system should release order with op1, & op4.
Best Regards
Pravin Gautam

1st order is getting generated by 100 KM. While doing Preventive Maintenance, vehicle will not have any movements so that counter reading at the completion should as same as 100 KM.
I am not clear how & why you entered 200 KM for completion of PM order.
Also, if you complete the 1st Preventive Maintenance at 200 KM, from there only system should calculate the next order. Its not Time based as this will come automatically with predefined frequency. Your plan is Performance based & system will act according to the completion of previous Preventive Maintenance.
I don't find any reason to change behavior which is correct. I am not convinced with the development which is giving wrong details to the business.

Measuring point as counter mass maintenance

Hi,
I have created some 500 equipments through BDC. But I forgot to put a tick (X mark in template) against field u2018Indicator to Show that Measuring Point Is a Counter.
How to put a tick on that field in mass?? Other wise I will have to go to T code IE02 500 times and put a tick manually.
Pls guide.
Regards.

Hi Dear,
You can use the LSMW for the T-Code IE02, Recording Methord.
That can serve your Purpose.
Regards,
Yawar Khan

Plant Maintenance - Measuring Point Counter Replacement

Dear Expert,
I had created Measuring Point which is cumulative in nature and the Counter Overflow reading is 999999. Suppose the last reading was 999900. Now my today reading is 500 then system is showing total counter reading 10000400.
My question is "how system will replace the counter reading as 401 automatically instead of 10000400". I don't want to replace the counter manually. Please guide me where i have to do configuration for this or what is best way to do it.
Thanks & Regards
Rajiv Ranjan

Hi Thyagu,
Thanks for your reply and valuable suggestion.
My question is how the Total Counter Reading will become zero and start from zero when it overflow.
For example :
Lets Counter Over Flow Reading is 100
total counter reading on 8th august is 90.
on 9th august the difference is 40, then Counter reading become 30 and TotalCtrReading is 130. I want TotalCtrReading should show 30 instead of 130. how to do it?
Regards,
Rajiv Ranjan

Triggering of Preventive Maintenance based on Measuring Point

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