In-process Rejection of Raw Material.

Dear Sir,
Good Morning.
How can i do in process rejection of any material??
Example: Suppose I issued particular raw materials against SJO. During the manufacturing work i found that some raw materials are defective. how can i inline those in SAP and issue new raw material against same SJO??
Thanks,
Rajnil K Kalola

Hi,
Do the 262 movement for the rejected qty through MB1A and transfer them to a different location other than the normal raw material storage location.. during this transaction execution give the production order no. as reference...
Now take the new raw material from warehouse. they issue through MIGO or MB1A with 261 movement as a unplanned goods issue...
hope this helps...
Thanks
Kumar

Similar Messages

In process rejection of raw materials

Dear Experts,
My client is having 01 and 04 type inspection active, now he want that when doing production while issuing goods to production if he found some raw materials of poor quality then they should be return to vendor, how i can map this scenario, we can do return to vendor for 01 inspection type but when the raw materials are already issued to production line how we can reject and return to vendor.
Thanks & Regards
Devidas Karad

Hi Devidas,
Its a complex process and i will suggest to take the help of ABAP person for this, you have to create the cockpit for the users so they will not do the mistake. You have to use the following steps while rejecting raw materials during production line.
1. Reverse the rejected materials agaisnt the production order(movement 262).
2. Again issue the good quality raw material(movement 261).
3. Cancel GRN of rejected material.(movement 102)
Please check and revert.
Thanks
Hrishi

Reg. Process cost and raw material cost added

Dear Friends
Please consider our below scenario
PO is created and stock is maintained in unrestricted (Raw material)
and then Production order is created for Cut pcs and Raw material is issued to production order through 261 mvt type
next Cut pcs is received against the production order through 101 Mvt type. Now operation cost is not added with the Raw material cost, only the Raw material cost is represents in MIGO-> FOOTER - QUANTITY->Quantity in LC field. What to do to calculate the process cost too.
When we receive the cut pcs what we attached as component to the cutpcs's cost is calculated, the charge for Cutting is not calculated. we want both cutpcs charge(10.00 per pc)+component cost(raw mat. 180.00 per 1 kg)
Cut pcs 10 pcs * 10 Rs = 100 Rs
Raw mat 10 kg * 180 Rs = 1800 Rs
the total cost is 1900 Rs should come in that field
Thanks
Rajakumar.K

Please give solution
Thanks
Rajakumar.K

Reg. Process cost and raw material cost add

Dear Friends
We are doing subcontracting that is E & L combination main material is Semifinished and component is Raw material, when I do goods receipt component is going to consumption through 543 mvt type(process order consumption),but the raw material cost and process cost is not added only the process cost is comming. what to do in this case. Pls help me, how to add both of cost.
Thanks
Rajakumar.K

hi,
What is the price control in accounting view you have maintained for semifinished? If it is S then it will not get updated. Only if it is V, system will capture raw material & process cost to the Semi Finished.
regards,
JP

List of process order for particular raw material

Dear PP Gurus,
Suppose we have one raw material said - X and this is used to create finished product A, B, C an D.
Now I would like to know, In particular period how many process order is created for raw material X?
Ex. for one month only 2 process order usind raw material X are created. 1(finished product - A and 2 (finished product- B)
I tried COOISPI but not getting success.
Through MB51 I can get report of process order against which material is issued. (261 is done)
But my basic req. is to know the process order created.
I am from MM side so no much more idea in PP area.As working for SAP support we have to look little bit in PP ara.
Thanks all
Rajan

Hi Rajan,
You can use COOISPI and select Documented Goods Movement and give the Basic Start date range as you want and execute.
You can use filters in Movement types and get your desired result. 261 is for Goods issue of the components and 101 is for Goods Receipt of the header material.
Hope it clears your doubts.
Regards
Suri

Raw material & activity wise cost

hi
I need to create ABAP report which will show me Process order wise raw material and activity planned vs actual.
I found plannd order raw material quanity & value, actual raw material qty & value tables i also trying to found planned activity qty and value and actual activity and value after revaluation of process order.
pl let me know the tables which will be helpful.

sorry

QM process in Raw material procurement

Dear friends
I wanted to know what is the QM role in procurement of Raw Material. I know that at the time of GRN, we can post the GRN to Quality stock( blocked stock). But after that what would be the process from a QM perspective. Do we need to transfer the QM stock to unrestricted stock after inspection? If yes, then what movement type will be used.
A small process flow would be very useful, starting from the GRN.
Pointss will be rewarded for replies.
Thanks in advance
Amit

Hi
Buyser creates PO>GRN is made in factory>Before that MM should maintain QM view & inspection type 01 should be active.>after GR made(101 Mvt) material comes to QI stock-->Quality perpole will take usage decison of accept or reject immediatly after lot create in QA32
If they accept the material-->321 mvt
if they reject the material-->122 mvt
if they put in block stock-->350 mvt.
when Quality post material to unresticted from there it is issued to stores...
I hopw i have made you understand.
Regards
Sujit

Raw Material Consumption to Process Orders

Hi Friends,
I need help with changing the way how we consume raw materials in our manufacturing organization.
Current Process:
A.     Receive product A in Warehouse, movement type 101. Debit Inventory Account, and Credit GR/IR.
B.     Move product A to a storage location (out of Warehouseu2019s custody). Movement type 311. No impact to P&L, as no accounting entries.
C.     Consume product A in a u2018Process Orderu2019 from that storage location 311. Debit Consumption Account, and Credit Inventory Account.
Product A is listed in Bill of Materials and has to be issued to process orders for final consumption u2013 to give production variance as we are on standard costing system.
Desired Process:
We want to have stronger controls in our organization. We want to hit P&L in step B, as soon as Warehouse issues items out. This can be done using movement type 201 GI for Cost Center.
But we also desire to see final consumption happening in process orders, as all our BOMs and standard costs account for the consumption of product A.
Please advice how do we issue items to a process order that have already been issued to a Cost Center. What is it that I am missing?
Thanks,
Meet A

I believe we will stick with our current process. See Ajay's reply on the link below:
Raw Material Consumption to Process Orders
Thanks and regards,
Meet A.

Process to split production order based on the raw material batches

Hi All, below is a business situation which needs some some SAP process to help overcoming this issue.
We are working on process industry, where the core fabric (SFG) are produced from different machines and which are used as raw material in the subsequent process (Coating). Business wants SAP to generate individual planned orders for Coating when it uses this materials
e.g
Current situation.
SFG1 is the component of SFG2
SFG2 is the component of FG.
When the demand for FG is 100, you get 2 planned orders SFG1- 100 yd and SFG2- 100 yds
During production, the Planned order for SFG1 is split for 2 production order each producing 50 yds each.
Now I have SFG1 - 50 yds ( Batch A001), and SFG1- 50 yds ( Batch A002).
Now Business wants SAP to automatically propose 2 order for SFG2, However based on MRP it will only show 1 planned order of 100 yds required for SFG2 since the demand of FG is 100.
We want to split the planned orders of the higher level to look at lower level stock.
Any ideas or thought process.
Regards
Sarvan

Sarvan,
You can have MRP propose two lots of SFG2 based upon lot sizing. For instance, if you always will want SFG2 to have orders of 50 each, then one way to achieve this would be to set the 'maximum lot size' to 50. MRP1 Tab of the material master.
There are other lotsizing methodologies that may be better suited to your business requirements as well.
Lot-Size Calculation - Consumption-Based Planning (MM-CBP) - SAP Library
Best Regards,
DB49

Availability check of raw material during sale order processing

Dear experts,
When i am entering the finished good in sale order processing,system should check the raw material availabilty.Is it possible in STD sap
Regards,
murali.R

thanks to you all for your reply,
My customer is bright bar manufacturer,They just buy the steel bar & process it & sell it to the customer.So there is only one RAW MATERIAL.
Their all the activities are mainly based on raw material.So customer wants.....when we enter the finished good system should check the RM stock,based on RM STOCK,sytem should do the availability check...& confirm the delivery date
I have mapped customer requirement,after modifying item category & assignment......
Sales BOM explosion & delivery group is maintained for header material.availability check is on at component level & header level.So now system consider the raw material stock & it conform the dates when i do availability check combinely.
I would like to know how it will affet the MRP incase of alternative BOM....FURTHER PROCESSING
Is it the right practise.....Please reply...............

Batch Traceability for Sugar as raw material during the production process

Dear Colleague ,
I need your support for a traceability issue in a customer on beverage sector
See the case below:
Batch Traceability for Sugar as raw material during the production process
In AMSB the batch traceability in some production processes is very difficult, especially in case of sugar where tanks wherein more than one batches of the same material can be mixed. For example, in a single day almost 17-20 batches of the same material can be mixed and as the result is a composition of water and sugar the normal FIFO rule strategy cannot be applied during the component consumption.
The raw material (sugar) is received in tank S5 at different points of time, and its content is transferred to tank B1 for storage purposes as well as for mix the sugar with other material such as water.
At a specific moment the S5 tank contains only a single batch, while the tank B1 contains more than one batch. Tank B1 is used in order to supply the production line and the corresponding material consumption is triggered in backflush as soon as the production activity is declared (production confirmation). Along with the material consumption the batch determination takes place and a complex algorithm is applied: at a very high level, the single batch is consumed depending on its percentage inside the mix of composition and in case the this
percentage is under a threshold level the current batch should be full used in order to avoid that it will exist for ever.
Moreover, the good movement reversal (reversal of material consumption) and its correction lead to a complete new calculation of all the batches consumed after the original movement date/time. This means that the algorithm for batch determination should be reapplied for all the consumptions subsequent to the original movement.
On the other hand it’s not possible to identify the mix of batches at the exit point of silos B1 because the total consumption of the material in the tank will never happen. As long as the tank level decreases it will be filled up from the tank used for receiving of sugar (S5).
As requirement AMSB needs to post the material consumption starting from EWM, this means that EWM should be the master system in this case and the correspondingmovements have to be transferred to ECC afterwards. This mainly because EWM should guarantee the business continuity in case the ERP system is not available.
AMSB asked if the scenario depicted has been implemented in some customer, in EWM system or in any other SAP solution.

Hi ,
At the time of consumption you can put ' * ' aestrix sign in the batch field.
You will get list of batches of that material.select ur batch and consume the quantity.
Regards
Piyush

Reg.Calculate Raw material cost(Fabric)+Process cost(semifinished -cutting)

Dear Friends
Please consider our below scenario
In AFS, PO is created and stock is maintained in unrestricted (Raw material)
and then Production order is created for Cut pcs and Raw material is issued to production order through 261 mvt type
next Cut pcs is received against the production order through 101 Mvt type. Now operation cost is not added with the Raw material cost, only the Raw material cost is represents in MIGO-> FOOTER - QUANTITY->Quantity in LC field. What to do to calculate the process cost too.
When we receive the cut pcs what we attached as component to the cutpcs's cost is calculated, the charge for Cutting is not calculated. we want both cutpcs charge(10.00 per pc)+component cost(raw mat. 180.00 per 1 kg)
Cut pcs 10 pcs * 10 Rs = 100 Rs
Raw mat 10 kg * 180 Rs = 1800 Rs
the total cost is 1900 Rs should come in that field
Thanks
Rajakumar.K

Hi,
Process cost is picked up though the activity you maintained in the routing.
Pre requites
1. Activity planning should be done through KP26.
2. Work center should have right formula
3. The standard value key which you using in routing should be there in workcenter formula.
In production order ---> Goto -
> Cost -
> Cost analysis
check whether you getting activity cost(In yours case Cutting cost)
Regards,
Vishal

Raw material planning for process industry.

I am going to implement SAP R/3 in process industry where i get raw material from farmers.I have to accept all raw material from surrounding villages because it's a government rule.So its necessary that all farmers should produce well quality yield. For that they must follow standard procedure to grow their crop.Is it possible to plan this using SAP PP?
How to face this type of sceanrieo?

Hi kiran Ghule,
With the functions of the Quality Management (QM) module, you can implement it.
The QM application component supports tasks associated with quality planning, quality inspection and quality control. In addition, it controls the creation of quality certificates you can do this
Explore your self in this module if any problem then come back.
Regards
R.Brahmankar

Can Raw Material Be Procured Traded through 3rd party Process.

Dear Experts,
Can Raw mAterial Be traded through 3rd P Arty Process.
As I am getting Error As Not possible to determine Consumption account.

Hi,
yes we can do no issue
You row material should have sales view and correct OBYC setting take the help of SD consultant
and check following link
[http://forums.sdn.sap.com/thread.jspa?threadID=1563261]
REGARDS
Kailas Ugale

Missing raw material position (from BOM) in process order

Hello to all,
Please help me on my issue on missing raw material position (from BOM) in process order.
On transaction CS11, for a particular formula/plant/BOM application, the BOM was produced. It was found that this BOM has 20 positions (from 0010 to 0200).
Now, when the user proceed on the process order for this, the position 20 is missing into the order. What checks should be needed to proceed on checking why the item is missing into the process order?
Thanks.
Regards,
Patrick

Patrick,
The last check what i would suggest is to check the "Plant-Spl- material status" of the material in line item 0020. You have to check this using transaction "MM03" and in MPR1 - view.
You can check the defination of the status in the customizing transaction "OMS4", here check under "Production Section".
I definately think that there was a error message which should have popped up and ignored by the user due to this defination of the status.
Regards,
Prasobh

In-process Rejection of Raw Material.

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