In process inspection - Rejection Booking at operations level

Hi All,
Need some help regarding inporcess inspection.
As we aware about '03' insp type is not stock relevant
The requirement is , i having operations are like 0010 ,0020 ,0030 ,0040,0050 in Production order in Routing
Now while operation wise confirmation i want to book the rejection and that needs to get effect on further operation confirmation.
For example : Suppose I have confirmed 50 TON against operation 0020 , hence at the time of confirmation 0020 i want to book the rejection 2 TON
Hence while confirming 0030 system should not allow to cofirm 50 TON , system should allow to confirm only 48 TON through CO11N and Some where that rejection has to be display in report.
Is there any provision in standard to enter rejection at operations level.
Stock posting not required , Only qty tracking required like operation wise confirmation.
Please advise to make this scenario success.
Thanks,
Abhishek

Hi Abhishake,
As in inspection type 03 lot you dont have stock posting option, you can scrap the rejected material operation wise in CO11N at the time of confirmation (Mov Type 551).
As scraped material will no more in system, you can also look forward for bi-product assignment in bom if you don't want to go with first option.
Also you can check for early lot creation if can solve the purpose, as in this case you will get inspection lot of inspection type 04 at the time of release of production order and stock will be adde to quality inspection as you do confirmations operation wise.
Regards/Rohit

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In-process inspection for rework operation

Hi all,
i have a production order to which the in-process inspection characteristics are assigned in routing. when a production order is released, an in-process inspection lot is created. Inspection is carried after the end of an operation. During which rework will be carried out if the product is rejected. Rework operations are trigged through trigger points assigned to the production order. A reference operations set indicating the rework operations is assigned to the trigger point. rework operation in the reference opeation set is also assigned with inspection characteristics. But during the results recording, the rework inspection characteristics are not displayed for results recording.....
pls explain the possible solution.
regards,
sravan kumar v

Hello
I think that the process can be mapped in one of these ways:
- according to what you describe this is closer to a good receipt inspection and not to in-process inspection, as the trigger for the inspection is the GR and not the release of the order. So, why dont you give a chance to a 04 inspection type, with inspection lot creation for every GR ? Check the indictor in MM02, QM view for "04" inspection, and uncheck the "Stock in quality", so you dont get caught by the stock in quality and resembles in process "Non-stock relevant" inspection
- alternatively you can define the use of inspection points ? So you are adding new results as new confirmations are made. Disadvantage: you can only give one usage decision to the inspection Lot, irrespective of the number of samples you have analyzed.
Regards

Rejections during in-process inspections

hi, is any std report available to find what are the produts rejected during in-process inspection,(at which operation) against each prod order? also can we know how many products passed without defect (after in-process insp) during in-process inspection against prod order?

Dear,
Do the defect recording at that time craete automatic notification then you will get this report in QM10 and QM11.
Else use the report QA33.
Regards,
R.Brahmankar

Error in operation level result recording

Hi,
I need held; result recording of inspection type =03 (operation level Quality inspection)
A product manufacture via three operations (10, 20, 30)
All operation quality inspection active let operation no-10, all products reject and confirm as rework.
Next operation level quality record is done but confirmation not allow Reason is operation -10, rework quantity, (Actual quantity is more than planned quantity)
How to add the quantity after reworks for next operation quality inspection?
Pl helps me finding the solution.

Hi,
As per your more clearence , As per Example production order Quanity =1, passes 3 operation10,20,30
Operation=10 require rework as per quality ,
Operation =20 system raise the error message = Operation =10 rework .
If want to operation =10 ok Quantity =1 then system raise error messges =Actual quanity more than planned Quanitity
( 1 Rework + 1 Ok ) .
Supose rework order create and confirm then next 20 & 30 operation how complete .
Real scenerio :- Rework on operation =10 then again Quality check then goes to 20 operation Quality check pass / Rework if rework then again quality pass then goes to next operation level
I hope under stand my problem
Need help- please

In process Inspection and Rework Qty Issue

Hi,
There is Production Order for 100 qty. There are 5 in process operations like 0010 Cutting, 0020 Welding, 0030 Inspection, 0040 turning, and 0050 Inspection
(1)0010 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(2)0020 operation is finished by production for 50 qty and confirmed through co11n by entering yield as 50 qty.
(3)0030 operation: Quality inspected and entered results as 25 as yield and 25 as rework. For defects Q3 notification is
     triggered.( ie CO11N transaction is called in QM)
(4)Production opened rework order CO07 and confirmed the rework operation and booked material and labor cost on cost
     center instead of orginal order.
(5)0040: Operation production could confirm only 25 qty as earlier 0030 operation of inspection yield was only 25 qty.
(6)Inspection already in 0030 operation 25 qty was entered as rework. Now after rework how results recording will be done
     and qty will be posted in yield. Unless yield is entered under 0030 operation for 25 qty , production cannot confirm the 0040
     operation for pending 25qty.
(7)Business requirement is what ever the qty production manufactures it has to be entered in system. Based on quality
     inspection incentive will be paid to only qty which is passed by quality.
Settings Made:
(a)100 Free Inspection, No Qty Relation, Quantity Valuation and Confirmation in Production for only inspection work center
     without any cost capturing.
(b)Confirmation parameters settings with error for over and under delivery tolerance, error if inspection sequence not adhered,
     error message if no inspection results exists
Any suggestion or any other way of handling this requirement.
Thanks & Regards,
RSR

Hi RSR,
Your way of mapping is absolutely fine, few points to be clear...
03 inpection type and enable inspection characterisitics for operation 030
04 inspeciton type to be enabled and operation 050 shall be eliminated if possible, material stock posting will be done from 04 inspection lot for 25 nos.
let me know if you have questions..
regards,
Lenin. A

Why Template, request and operation level approval from 11g?

Hi All,
I''m very new to OIM 11g and could not understand the logic behind having three categories of approval workflow, sucn as Template, operational and request level approvals? In 10 g, on the contrary, we can achieve multiple level approval using one approval process against a resource object. Having said that, i think we can also achieve a multi level approval in one BPEL process using the serial or parallel type of approval. So, a single approval process, say request level approval process can be configured to catered to multiple level of approvals. If this is the case, i could not figure out the reason behind the availability of 2 further categories template and request level approval. Can anyone please shed light on the actual usage with a context and also render reference to a 10 g functionality for these approval categories.
Thanks,
Srini

Request Level & Operation Level :
Re: Difference requestlevel and operational level
Template Level : It is also same as Request Level where you can reject the complete request in one shot. In latest version of OIM i.e. OIM 11g R2, you won't find this Approval Level.

In-process inspection and confirmation

Hi, i have used 03 insp type in material master. for each operation, some characterstics were assigned. after prod order confirmation with co11n t-code, i have done results recording thru qa32 t-code. even without confirmation (co11n) also, system allows to record the results thru qa32. please advise how can we restrict this? is there any link or relation in between confirmation and results recording?

Dear Yadav
Let me explain to you in detail the business process and the relevance of 03 inspection .
1)Suppose you have a product A and routing of this product A be like this.
0010 Forming > 0020 u2013 Winding > 0030 Testing > 0040 Assembling > 0050 Final Finishing.
2) In a normal production process suppose you have a production order of 100 for product A
3) Now during the production process you need to confirm each operation through CO11N what was the yield, rework, scrap, activity time taken etc.
4) Once all the operation are confirmed the production order is GRu2019ed and this product A goes to quality stock for 04 inspections. 04 inspections is always considered as Final inspection.
5) 0030 operation being a inprocess inspection , 03 inspection type gives the Quality personal a control over the confirmation process.
6) Quality personnel can do not only result recording but also confirmation of the quantity thereby giving him the control over the production quantity.
7) Quality personal can also do the testing partially and record result multiple times and confirm partially
8 ) To bring the confirmation pop up in QA32 you will have to do
a) In Routing at header kindly maintain inspection point as 150
b) At Operation level maintain a QM work center ( testing ) with Control key QM04
b) double click on the control key and go to Quality Management : Inspection points
c) Maintain Inspection point completion : Quantity , Valuation and confirmation
10 ) For a better control over the 03 inspection these setting have to be defined in PP configuration for production order Type in Tcode OPK4 in config
SPRO > Production> Shop floor control> confirmation> define confirmation parameters
Maintain
1)Operation sequence u2013 error when order sequence is not adhered to
2) Overdeilvery u2013 Error when over delivery tolerance is exceeded
3) Results Rec. (QM)- Error message if no Insp results exist
Edited by: Gajesh Nagesh on Dec 17, 2009 9:12 AM

UD at operation level

Hi,
Is there any possibility in standard SAP for UD to be given in in-process inspection at each operation level of production?
Please answer.

You can use the functionality Operatoin Complete. This is available in 6.0, maybe a version earlier. Can't remember when it came in. You'll find the config set up under,
QM-->Quality Inspection >Resutls Recording>Make Settings for Operatoin Complete.
It will allow you to assign the selected set of UD codes to the inspection type/plant combination.
This functionality has not integrated functions in SAP at this time and is primarily information only. But you could use user exits at various points and custom programming to check that operations are complete before performing other actions in the system.
FF

Production order should be confirmed before in-process inspection UD

We guys,
I have activated the In-process inspection for one Finished goods and inspection lot is getting created when Production order released. This production order can be confirmed without UD for In-process inspection lot.
Please let know How can I control that Production order should not be able confirm before UD of Inspection lot for in-process inspection.
When production order released it means an production has just starded. Then What is the meaning in getting the inspection lot created on release of production. I think it is supposed to be on completion of each opration.
Please give your inputs.
Thanks
Dhanu

Hello
inprocess inspection are used to assisst you to record results , defect , rework, during the production operation. It is defined to get created during the release of the order. It gives QM personnel a control over the quantity confirmation. You can do the result recording based on time and quantity.
Operation confirmation and UD are independent and it will not be possible to do confirmation once you do the UD.
The controls that can be brought in 03 inspection for a better usage
1) Result recording mandatory for all inspection points
2) QM operation can be confirmed only by QM personnel
3) At the time of GR of the order check whether UD for the lot is given. Make UD mandatory for GR of the order
4) Only after QM operation confirmation the next operation can be confirmed
5) make use of Rework to capture rework cost and First Pass Yield
Hope this gives some picture to you
Regards
gajesh

In-process inspection in repetitive manufacturing

Hi,
My client handles assembling of electronic products. product passes through different set of operations where in it proceeds to the next operation only when the prior operation is approved in terms of quality.
We are trying to go with repetitve mfg but we are unable to understand in-process inspection operation wise. Pls advise is this feasible or we only need to go with discrete mfg with production orders.
Regards,
Sravan Kumar V
Edited by: SRAVAN KUMAR on Oct 6, 2008 6:45 AM

Dear,
1. Setting up inprocess inspection
for inprocess REM you have to maintained inspection type 13 in material master. and select task list. for that you have to maintained inspection point in your rate routing for ex for partial lot quantity based.
2. GR Inspection from production
then you go for result recording for inspection point and do the reporting point backflushed through result recording of every inspection point.
3. At what stage the QM lot is generated .
for that you have to create inspection lot in t code MFPR for your production version and for that inspection lot you have do above work.
Please refer this link also,
http://help.sap.com/saphelp_46c/helpdata/en/8a/a5aadd4adc11d189740000e8322d00/frameset.htm
Regards,
R.Brahmankar

In Process Inspection for Repetitive Manufacturing

Hi All,
I'm trying to perform in-process inspection for repetitive manufacturing. I have a semi finished material which has the inspection type 13 activated in the material master. Rate routing for it has also been created. Characteristics have been assigned to its operation and the routing is attached to a production version. When I o to MFPR to create a lot, I specify the material, plant and production version with QM active (tried the other 2 options as well) but when I execute, nothing shows up in the list. When I click on create inspection lot, it says, "either select versions or place cursor on versions now" but there's nothing in the list?
Regards,
Bilal

Hi,
Please check whether the repetitive manufacturing check box and REM profile is defined in the MRP4 of material master.
Please define that and try to run the transaction MFPR.
It should solve your problem
Regards,
Sumit Gupta

Inspection Lot for Inhouse Operation Not Creating

Dear Friends,
My process is Like this, in production Order Out of ten operation eight operation are subcontracting Process.I am getting inspection Lot for this eight operation by maintaining inspection type 0130.But i am not getting inspection lot for inhouse operation by maintaining inspection type 03 also.So Please tell me what setting i have to do to get inspection Lot for inhouse operations.
Your Valuable solution is important for me...
Regards,
M.M.S

Hi Mohammed,
Check Inspection type maintained in Material master, it must be checked for "active". If it is active then system will create inspection lot as soon as you release your order.
Regards,
Shyamal

In process inspection(QM)

Hii ,
In case of Inprocess inspection , we offered particular operation for confirmation to QC. If QC rejects the lot through usuage decision system is allowing confirmation of that operation.
I dont want to allow the confirmation of operation if its rejected by the QC,
How can i put control on this.
Regards,
Vivek

hi
maintain the valuation type of inspection point quantity,valuation and confirmation(production) for that operation in routing( double click on operation no. go to operation detail screen find at bottom)
this is setting for confirmation through operation...
regards
Pravin

Operation level Component Assignment

In MTO scenario with VC and Engineering, the sales order specific engineering BOM is
derived through VC and around 80% complete at the time of sales order creation.
Engineering activities are carried out and sales order specific production BOM is derived
very late in the process.
So, operation level component assignment is not at all possible in advance.
need to get different components assigned to different operations at at time of
production order creation/change automatically.
Is there any function module,exit or Bapi or some other method with help of which
operation level component assignment can be done automatically in the production order.

Hi,
Just a quick thought:
If your order is having status CRTD or REL (but without any confirmations, goods issue, settlements) then you can use the Read PP Master Data (Order header - Functions - Read PP Master Data) & this will re-read your routing & BOM. But for this to work for you, the routing should be updated with the assignments.
So what you could do is start processing your order as late as possible, thereby you can re-read the BOM & Routing as the modifications take place.
But if this is not possible in your scenario, then i am not aware of a BAPI or a FM which adds components to different operations in production order, you might evaluate writing a BDC program for the same. Anyways will update you if i manage to find a BAPI or a FM for this.
Hope the above helps.
Regards,
Vivek

Mass change for QM at operation level in routing

Dear Experts,
I have to carry out mass change for Quality Management at operation level in routing. The steps that I am carrying out for an individual record are as follows.
1.     CA02
2.     Inspection point 100 is maintained at header level
3.     Go to operation level
4.     At operation level work center and control key have been maintained
5.     Double click on operation
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7.     There by default in Insp.pointCompletion system shows the option as u201CQuantity, valuation (production) and radio button selected default indicates u201CQty-relatedu201D
8.     I want to change these options as only u201CValuationu201D and u201CNo relationu201D respectively
My queries are,
1.     Is there any T-code available to carry out these changes in mass?
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I am doubtful about using LSMW here. I would be highly grateful to you if someone can help me step by step.
Thanking you,
Anand Rao

Hi Sujit,
Thanks for your reply!
I tried CWBQM. Unfortunately could not succeed. I think may not be feasible through CWBQM.
But I came across T-Code CEWB . There I opted "SAP_OPERATION" as working area and it worked. Its quite useful T-Code.
Thanks again for your input.
Regards,
Anand Rao

In process inspection - Rejection Booking at operations level

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